R60/7 / R75/7 / R80/7 / R100/7 / R100S / R100RS / R100RT
Library entry covers 1976-1984
Published source
BMW R60/7 Rider's Manual (BMW AG), Maintenance Schedule pp.36-37
Factory owner's handbook. Covers R60/7 rider's manual (BMW), maintenance schedule in km and miles.
Open the source65 items for a 1976 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Four-stroke
- Engine lubrication
- Wet sump (oil in crankcase)
- Oil filtration
- Replaceable cartridge or spin-on filter
- Valve gear
- Overhead valve, pushrods, adjustable tappets
- Ignition
- Battery and coil with contact points
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Two or more carburetors
- Cooling
- Air / oil cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Separate gearbox oil
- Clutch control
- Hand lever, cable
- Final drive
- Shaft
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, twin shocks
- Front brake
- Disc, hydraulic
- Rear brake
- Disc, hydraulic
- Wheels
- Cast / alloy, tubeless
- Sidecar
- No sidecar
1976 BMW R60/7 / R75/7 / R80/7 / R100/7 / R100S / R100RS / R100RT
On the road: every 200 mi
1 item-
Check engine oil levelPre-ride / on the roadGuideline
Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.
On the road: every 300 mi
2 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
-
Check tire pressuresPre-ride / on the roadGuideline
On the road: every 1,000 mi
1 item-
Check road kit: plugs, points file, master link, tube patches, wire, tapePre-ride / on the roadGuideline
On the road: every 5,000 mi
1 item-
Walk-around: check nuts and bolts for vibration looseningPre-ride / on the roadFactory
Manual: Nuts and bolts: take up any slack. Factory: Maintenance schedule pp.36-37
Every 1,000 mi or 6 months
1 item-
Inspect tire tread, sidewalls and date codesWheels and tiresGuideline
Every 3,000 mi or 12 months
8 items-
Check engine mounting bolts and platesEngineGuideline
-
Check throttle cable(s) free play and returnFuel and airGuideline
-
Check / set ignition timingIgnition and electricsGuideline
-
Adjust clutch pushrod / clutch adjusterPrimary and gearboxGuideline
-
Check steering damper (friction or hydraulic)Front endGuideline
-
Inspect fork seals, stanchions and fork bootsFront endGuideline
-
Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
-
Grease and check center / side stand and springsRear suspension and frameGuideline
Every 5,000 mi or 1 month
1 item-
Check battery electrolyte, top up with distilled waterIgnition and electricsFactory
Manual: Battery acid level: check. Factory: Maintenance schedule pp.36-37: at least once a month
Every 5,000 mi or 6 months
2 items-
Change engine oilEngineFactory
Manual: Engine oil: change. Factory: Maintenance schedule pp.36-37: at every BMW Maintenance and Inspection (every 5,000 mi); at least every 6 months, every 3 months or 2,000 mi for short local trips in freezing weather
-
Replace oil filterEngineFactory
Manual: Oil filter element: renew. Factory: Maintenance schedule pp.36-37: with every oil change
Every 5,000 mi or 2 years
1 item-
Check cylinder head bolt torqueEngineGuideline
Air-cooled iron and alloy engines can lose head bolt tension; follow your manual's sequence and whether it is done hot or cold.
Every 5,000 mi
7 items-
Check and adjust valve clearancesEngineFactory
Manual: Valve clearances: check and adjust. Factory: Maintenance schedule pp.36-37
-
Synchronize carburetorsFuel and airFactory
Manual: Carburetors: adjust, check cable slack. Factory: Maintenance schedule pp.36-37
-
Clean and gap contact breaker points, oil cam feltIgnition and electricsFactory
Manual: Breaker points gap and ignition timing: check, adjust. Factory: Maintenance schedule pp.36-37
-
Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxFactory
Manual: Clutch: adjust. Factory: Maintenance schedule pp.36-37
-
Check steering head bearing adjustmentFront endFactory
Manual: Steering play: check and adjust. Factory: Maintenance schedule pp.36-37: wheel bearing play every 10,000 mi
-
Check brake pads and discsBrakesFactory
Manual: Brake linings and pads: check; adjust brake free travel. Factory: Maintenance schedule pp.36-37: brake fluid level every 5,000 mi
-
Lubricate control cables and lever pivotsControls and cablesFactory
Manual: Brake and clutch lever pivots and twistgrip: lubricate. Factory: Maintenance schedule pp.36-37
Every 6,000 mi or 12 months
5 items-
Clean carburetor float bowl(s), check float level and jetsFuel and airGuideline
Ethanol fuel varnishes old carbs quickly in storage.
-
Check charging voltage and regulator / cut-outIgnition and electricsGuideline
-
Check swingarm bushes for playRear suspension and frameGuideline
-
Inspect rear shocks for leaks and dampingRear suspension and frameGuideline
-
Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 6,000 mi or 2 years
1 item-
Check engine breather and oil returnEngineGuideline
Every 10,000 mi or 12 months
3 items-
Change gearbox oilPrimary and gearboxFactory
Manual: Gearbox oil: change. Factory: Maintenance schedule pp.36-37: at each Inspection; at least once a year
-
Change final drive (rear drive) oilFinal driveFactory
Manual: Final drive and swinging arm (driveshaft) oil: change. Factory: Maintenance schedule pp.36-37: at each Inspection; at least once a year
-
Change fork oilFront endFactory
Manual: Telescopic fork oil: change. Factory: Maintenance schedule pp.36-37: at least once a year
Every 10,000 mi or 2 years
1 item-
Compression test (or leak-down)EngineGuideline
Every 10,000 mi
13 items-
Inspect, clean and gap spark plugsEngineFactory
Manual: Spark plug gaps: reset. Factory: Maintenance schedule pp.36-37: at each Maintenance (5,000, 15,000 mi)
-
Replace spark plugsEngineFactory
Manual: Spark plugs: renew. Factory: Maintenance schedule pp.36-37: at each Inspection
-
Clean / inspect air filterFuel and airFactory
Manual: Intake air cleaner: clean. Factory: Maintenance schedule pp.36-37: at each Maintenance (5,000, 15,000 mi)
-
Clean fuel tap filter / sediment bowlFuel and airFactory
Manual: Fuel petcock: clean. Factory: Maintenance schedule pp.36-37
-
Replace air filter elementFuel and airFactory
Manual: Intake air cleaner element: renew. Factory: Maintenance schedule pp.36-37: at each Inspection
-
Clean battery terminals, check charge and strapIgnition and electricsFactory
Manual: Battery terminals: inspect, clean and grease. Factory: Maintenance schedule pp.36-37
-
Lubricate and check automatic advance unitIgnition and electricsFactory
Manual: Centrifugal advance pivot: grease. Factory: Maintenance schedule pp.36-37
-
Check gearbox oil levelPrimary and gearboxFactory
Manual: Gearbox oil level: check. Factory: Maintenance schedule pp.36-37: at each Maintenance (5,000, 15,000, 25,000 mi)
-
Check final drive for leaks and bearing playFinal driveFactory
Manual: Final drive and swinging arm oil level: check. Factory: Maintenance schedule pp.36-37: at each Maintenance (5,000, 15,000, 25,000 mi)
-
Grease swingarm pivotRear suspension and frameFactory
Manual: Swinging arm bearings: grease, check play. Factory: Maintenance schedule pp.36-37
-
Inspect brake hoses; replace old rubberBrakesFactory
Manual: Drum and disc brakes, linkage, cables and hydraulic circuit: inspect. Factory: Maintenance schedule pp.36-37
-
Check spoke tension and wheel trueWheels and tiresFactory
Manual: Wheel spokes: check and retension; inspect rims. Factory: Maintenance schedule pp.36-37
-
Check wheel bearings for playWheels and tiresFactory
Manual: Wheel bearing play: check and adjust. Factory: Maintenance schedule pp.36-37
Every 12,000 mi or 3 years
1 item-
Replace points and condenserIgnition and electricsGuideline
Every 15,000 mi or 5 years
1 item-
Inspect clutch plates and springsPrimary and gearboxGuideline
Every 20,000 mi or 4 years
3 items-
Lubricate drive shaft splines / check U-jointFinal driveGuideline
-
Repack / replace steering head bearingsFront endGuideline
Many old machines use loose balls in cups and cones. Taper roller conversions are common.
-
Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 25,000 mi or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 30,000 mi or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 30,000 mi
1 item-
Lubricate clutch / gearbox input splinesPrimary and gearboxGuideline
Every 40,000 mi
1 item-
Inspect timing chain and tensionerEngineGuideline
Every 12 months
1 item-
Check speedometer / odometer against a known distanceControls and cablesGuideline
Old speedos drift with tire size and drive wear. Use phone GPS over a measured 10 miles / km.
Every 2 years
4 items-
Inspect fuel tank for rust, sealer failure, leaksFuel and airGuideline
-
Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
-
Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
-
Replace brake fluidBrakesGuideline
Every 4 years
2 items-
Replace fuel linesFuel and airGuideline
Old rubber and modern ethanol fuel do not mix well.
-
Rebuild calipers and master cylinders (seals)BrakesGuideline
Every 6 years
1 item-
Replace tires on age (regardless of tread)Wheels and tiresGuideline
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
Add the bike in the app and this chart loads itself, ready to log against and edit.
