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Aprilia · Modern chain-drive motorcycle (2000-)

Mana 850

Library entry covers 2007-2016

20 factory 32 guideline

Published source

aprilia Mana GT ABS UK-NL 2009 Ed.01 use and maintenance book, Scheduled maintenance table pp.172-181

Factory owner's handbook. Covers Mana 850 GT ABS owner's manual UK-NL 2009 Ed.01 (894140).

Open the source

52 items for a 2011 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2011 Aprilia Mana 850

On the road: every 200 mi

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,000 mi or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 1,243 mi

1 item

Check brake pads and discs

Brakes

Factory

Manual: Break pads - Check and replace if necessary. Factory: EVERY 2000 KM (1243 MI)

Every 3,000 mi or 12 months

5 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline

Every 4,000 mi or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 6,000 mi or 12 months

5 items

Inspect coolant hoses and clamps

Engine

Guideline
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 6,214 mi

8 items

Change engine oil

Engine

Factory

Manual: Engine oil - Change. Factory: At 1000 km (621 mi) checks; then at 10000 KM (6214 MI) and each 10,000 km block
Clean / inspect air filter

Fuel and air

Factory

Manual: Air filter - Clean. Factory: Clean at 10k/30k/50k; replaced at 20k/40k
Clean battery terminals, check charge and strap

Ignition and electrics

Factory

Manual: Battery - Check terminal tightening.
Transmission air filter - Clean

Primary and gearbox

Factory

Factory: Every 10,000 km block
Check steering head bearing adjustment

Front end

Factory

Manual: Steering bearings and steering clearance.
Inspect fork seals, stanchions and fork boots

Front end

Factory

Manual: Fork oil seals - Check and clean.
Check wheel bearings for play

Wheels and tires

Factory

Manual: Wheel bearings - Check.
Lubricate control cables and lever pivots

Controls and cables

Factory

Manual: Transmission cables - Check, adjust and grease. Factory: Also at 1000 km

Every 10,000 mi or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 12,000 mi or 2 years

2 items

Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 12,427 mi

4 items

Drive belt - Replacement (CVT)

Engine

Factory

Factory: Listed at 20,000 and 40,000 km; variator sliders replaced too
Replace oil filter

Engine

Factory

Manual: Engine oil filter - Replace. Factory: Listed at 10,000, 30,000, 50,000, 70,000 km
Replace spark plugs

Engine

Factory

Manual: Spark plug - Replace. Factory: Listed at 20,000, 40,000, 60,000, 80,000 km
Replace air filter element

Fuel and air

Factory

Manual: Air filter - Replace. Factory: Listed at 20,000 and 40,000 km

Every 18,641 mi

3 items

Check and adjust valve clearances

Engine

Factory

Manual: Tappet clearance - Check and adjust. Factory: Listed at 30,000, 60,000 and 80,000 km
Synchronize throttle bodies

Fuel and air

Factory

Manual: Throttle body - Clean and reset self-adjustable parameters. Factory: Listed at 30,000 and 60,000 km
Replace chain and sprockets (wear based)

Final drive

Factory

Manual: Final transmission (chain, crown and pinion) - Replace. Factory: Listed at 30,000 and 60,000 km; checked every 10,000 km

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 2 years

5 items

Replace coolant

Engine

Factory

Manual: Coolant - Change. Factory: EVERY 24 MONTHS
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Change fork oil

Front end

Factory

Manual: Fork oil - Change. Factory: EVERY 24 MONTHS
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Factory

Manual: Brake fluid - Change. Factory: EVERY 24 MONTHS

Every 4 years

3 items

Replace fuel lines

Fuel and air

Factory

Manual: Fuel pipes - Replace. Factory: EVERY 4 YEARS
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.