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Aprilia · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

RS 457

Library entry covers 2024-2025

38 factory 50 guideline

Published source

Aprilia RS 457 owner's manual (Ed: 03-05_2024, USA), ManualsLib

Factory owner's handbook. Covers edition Ed: 03-05_2024 (USA).

88 items for a 2025 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2025 Aprilia RS 457

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 km

1 item
  • Drive chain (check, clean, adjust)
    Final drive
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Every 1,000 km (621.37 mi).

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

9 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km or 12 months

16 items
  • Coolant (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Diagnosis by tool
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Engine oil drain plug aluminum gasket (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Engine oil filler plug O-ring (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Engine oil filter (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Vehicle general operation (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Clutch cable (lubricate)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Safety switches: stand, stop, clutch, gas control (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Drive chain (lubricate)
    Final drive
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months. Check, clean, adjust or replace if necessary every 1,000 km (621.37 mi).

  • Steering bearings and steering play (check)
    Front end
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Brake discs and brake pad wear (check)
    Brakes
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months; check, clean, adjust or replace if necessary before every journey.

  • Brake fluid (check)
    Brakes
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Brake systems (check)
    Brakes
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

  • Tires, pressure and wear (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months; check, clean, adjust or replace if necessary before every journey.

  • Wheel bearings and wheels (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km, or every 12 months.

Every 12,000 km

7 items
  • Cooling system (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 6000 and 12000 km, then every 12000 km.

  • Headlight aiming (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 6000 and 12000 km, then every 12000 km.

  • Motorcycle set-up (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km.

  • Nut and bolt tightness (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km.

  • Spark plug (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 12000 and 36000 km.

  • Air filter (check)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 6000, 12000 and 36000 km.

  • Front sprocket, rear sprocket and chain slider (check)
    Final drive
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 1000, 6000 and 12000 km, then every 12000 km.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 12 months

1 item
  • Rear shock absorber, bearings and linkage (check)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 24000 and 48000 km, and every 12 months.

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 24,000 km

4 items
  • Spark plug (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 24000 and 48000 km.

  • Valve clearance (adjust)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 24000 and 48000 km.

  • Air filter (replace)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 24000 and 48000 km.

  • Flywheel cover cap O-ring (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 24000 and 48000 km.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 36,000 km or 4 years

1 item
  • Fork oil (replace)
    Front end
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 36,000 km (22,370 mi) or 4 years, whichever comes first.

Every 36,000 km

2 items
  • Fork oil seals (replace)
    Front end
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Check at 1000, 6000, 12000, 24000 and 48000 km; replace at 36000 km.

  • Fork plug O-ring (check)
    Front end
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. At 36000 km.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,000 km

3 items
  • Head cover fastening screw dampers (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Check at 24000 km; replace at 48000 km.

  • Head cover gasket (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Check at 24000 km; replace at 48000 km.

  • Spark plug shanks gasket (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Check at 24000 km; replace at 48000 km.

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

7 items
  • Coolant (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Every 24 months.

  • Coolant drain screw aluminum gasket (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Every 24 months.

  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Brake fluid (replace)
    Brakes
    Factory

    Factory: Scheduled maintenance table (Aprilia RS 457 owner's manual, Ed: 03-05_2024, Cod. 2Q000567 (USA), printed p.126-129). Columns: 1000 km (0.6 mi x1000), 6000 km (3.7), 12000 km (7.5), 24000 km (15), 36000 km (22.5), 48000 km (30), every 12 months, every 24 months. Key: I check and clean, adjust, lubricate or replace if necessary; C clean; R replace; A adjust; L lubricate. Intervals may need shortening in adverse climates, on uneven ground or for severe use. Every 24 months.

  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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