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Aprilia · Overhead-cam four-stroke twin, wet sump, gearbox shares engine oil, chain drive

RXV 5.5 (550 cc)

Library entry covers 2007-2013

83 factory 32 guideline

Published source

aprilia RXV 450-550 UK-NL 2009 owner's manual (854072), Periodic maintenance chart, original throttled road version, pp.138-142

Factory owner's handbook. Covers 2009 RXV 450 / 550 owner's manual UK-NL (854072), road throttled version.

115 items for a 2008 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2008 Aprilia RXV 5.5 (550 cc)

On the road: every 200 mi

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,000 mi or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 1,864 mi

49 items

Change engine oil

Engine

Factory

Manual: Engine oil and engine oil filter. Factory: R every column: 0.5 (end of run-in), 3, 6 ... 30 km x 1,000; hours table also printed
Check engine mounting bolts and plates

Engine

Factory

Manual: Engine mounting screws torque.
Coolant level in radiator and expansion tank

Engine

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Discharge

Engine

Factory

Factory: As printed: I at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Electrical system operation

Engine

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Headstock dust guards

Engine

Factory

Factory: As printed: C at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Light operation/direction

Engine

Factory

Factory: As printed: A at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Replace oil filter

Engine

Factory

Manual: Engine oil and engine oil filter. Factory: R every column
Rider footrest pins

Engine

Factory

Factory: As printed: L at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
System seals

Engine

Factory

Factory: As printed: I at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Throttle bodies

Engine

Factory

Factory: As printed: A at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Throttle body assembly screw torque

Engine

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Tightening of chassis screws and nuts

Engine

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
idle speed adjustment

Engine

Factory

Factory: As printed: A at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Check throttle cable(s) free play and return

Fuel and air

Factory

Manual: Throttle cables. Factory: A every column; lubricated from 3,000 km
Clean / inspect air filter

Fuel and air

Factory

Manual: Air filter and filter casing. Factory: I every column
Fuel piping

Fuel and air

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Replace fuel lines

Fuel and air

Factory

Manual: Fuel pipes. Factory: I every column
Battery connections

Ignition and electrics

Factory

Factory: As printed: I at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Electrical contacts and switches

Ignition and electrics

Factory

Factory: As printed: I at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Change gearbox oil

Primary and gearbox

Factory

Manual: Gearbox oil. Factory: R every column
Clutch control

Primary and gearbox

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Clutch lever pin

Primary and gearbox

Factory

Factory: As printed: L at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Inspect clutch plates and springs

Primary and gearbox

Factory

Manual: Clutch springs / clutch discs. Factory: I from 3,000 km
Drive chain

Final drive

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Inspect chain and sprockets for wear (measure stretch)

Final drive

Factory

Manual: Chain link, chain sprocket and chain guide.
Check steering head bearing adjustment

Front end

Factory

Manual: Steering bearings clearance. Factory: Lubricate steering bearings every column
Fork

Front end

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Fork dust guards

Front end

Factory

Factory: As printed: C at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Fork legs **

Front end

Factory

Factory: As printed: I at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000); ** Carry out bleeding
Steering bearings

Front end

Factory

Factory: As printed: L at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Tightening of fork plates and feet screws

Front end

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Clean and grease rear suspension linkage

Rear suspension and frame

Factory

Manual: Rear suspension linkage system. Factory: L from 3,000 km
Grease swingarm pivot

Rear suspension and frame

Factory

Manual: Rear fork bolt. Factory: L from 3,000 km
Shock absorber

Rear suspension and frame

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Shock absorber pins tightening

Rear suspension and frame

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Side stand bolt

Rear suspension and frame

Factory

Factory: As printed: L at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Brake discs thickness

Brakes

Factory

Factory: As printed: I at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Brake fluid level

Brakes

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Brake system screw torque

Brakes

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Check brake pads and discs

Brakes

Factory

Manual: Brake pads thickness.
Inspect brake hoses; replace old rubber

Brakes

Factory

Manual: Brakes pipes.
Check spoke tension and wheel true

Wheels and tires

Factory

Manual: Wheel spokes and rim coaxiality.
Check wheel bearings for play

Wheels and tires

Factory

Manual: Wheel bearings.
Front wheel bolt and bearings

Wheels and tires

Factory

Factory: As printed: L at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Rear wheel bolt and bearings

Wheels and tires

Factory

Factory: As printed: L at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Tightening of wheel pin nuts and screws

Wheels and tires

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Tire pressure and wear conditions

Wheels and tires

Factory

Factory: As printed: I at 0.5, 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)
Throttle cables (L)

Controls and cables

Factory

Factory: As printed: L at 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 (Km x 1,000)

Every 3,000 mi or 12 months

4 items

Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline

Every 3,728 mi

2 items

Replace spark plugs

Engine

Factory

Manual: Spark plugs. Factory: R at 6, 12, 18, 24, 30
Replace air filter element

Fuel and air

Factory

Manual: Sponge air filter. Factory: R at 6, 12, 18, 24, 30

Every 4,000 mi or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 5,592 mi

31 items

Camshaft bearings

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Camshaft wear

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Check and adjust valve clearances

Engine

Factory

Manual: Valve clearance. Factory: A at 9, 18, 27
Connecting rod and main bushings

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Crankshaft and connecting rod bearing clearance

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Cylinder liners

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Head lubrication nozzles

Engine

Factory

Factory: As printed: C at 9, 18, 27 (Km x 1,000)
Oil pump gears

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Piston pin

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Pistons and piston rings - replace

Engine

Factory

Factory: R at 9, 18, 27
Pressure relief and non-return valve spring

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Spring washers, caps, bowls

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Start-up gears

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Valve guides

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Valve lifter

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Valve seat sealing

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Valve springs

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Valves

Engine

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Fuel pump

Fuel and air

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Complete gearbox

Primary and gearbox

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Chain guide eye

Final drive

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Chain guide slider

Final drive

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Chain tensioner pad

Final drive

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Chain tensioner roller

Final drive

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Chain tensioner toothing

Final drive

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Drive chain sliders

Final drive

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Timing system chain - inspect

Final drive

Factory

Factory: I at 9, 18, 27
Change fork oil

Front end

Factory

Manual: Fork oil. Factory: R at 9, 18, 27
Fork (comprehensive maintenance)

Front end

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)
Inspect rear shocks for leaks and damping

Rear suspension and frame

Factory

Manual: Shock absorber (comprehensive maintenance).
Rocking lever rollers

Controls and cables

Factory

Factory: As printed: I at 9, 18, 27 (Km x 1,000)

Every 6,000 mi or 12 months

5 items

Inspect coolant hoses and clamps

Engine

Guideline
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 12,000 mi or 2 years

1 item

Synchronize throttle bodies

Fuel and air

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 12 months

1 item

Replace brake fluid

Brakes

Factory

Manual: Brake fluid. Factory: Replace every year

Every 2 years

3 items

Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline

Every 4 years

1 item

Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.