MotoService Log
No photo of this model in the library yet.
Bajaj · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

CT 100

Library entry covers 2006-2022

38 factory 48 guideline

Published source

Bajaj CT-100 User Manual, Periodic Maintenance & Lubrication Chart pp.21-22 (ManualsLib viewer p.13)

Factory owner's handbook. Covers Bajaj CT-100 user manual (carbureted, 2 spark plugs), no edition year printed; later CT 100 editions not compared.

86 items for a 2021 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Air / oil cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, twin shocks
Front brake
Drum (or band / stirrup)
Rear brake
Drum (or band / belt rim)
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2021 Bajaj CT 100

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 500 km

1 item
  • Drive chain (lubricate)
    Final drive
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): lubricate every 500 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

Every 1,600 km or 6 months

3 items
  • Adjust front drum brake
    Brakes
    Guideline
  • Adjust rear drum brake and rod / cable linkage
    Brakes
    Guideline
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

9 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 5,000 km

21 items
  • All fasteners (check, tighten)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, T at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Engine idle speed and CO% (adjust)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): A at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): R at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Muffler drain hole (clean)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): CL at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Oil strainer (clean)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): CL at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Paper oil filter (replace)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): R at every oil change. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Rear sprocket fasteners (check, tighten)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, T at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Spark plugs, 2 (check, adjust gap)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): C, A at 750, 5,000, 10,000, 20,000 and 25,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Throttle grip play (check, adjust)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, A at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Valve tappet clearance (adjust)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): A at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Air cleaner element (clean)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): CL every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Carburetor rubber duct (check)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): C at every service. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Fuel cock sediment bowl (clean)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): CL at 5,000 km and every service after. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Fuel pipes (check)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): C at every service. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Battery electrolyte level (check, adjust)
    Ignition and electrics
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): C, A at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Clutch lever free play (check, adjust)
    Primary and gearbox
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): C, A at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Drive chain slack (check, adjust, lubricate)
    Final drive
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, A, L at every service from 750 km, then every 5,000 km; adjust slack whenever required. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Steering play (check, adjust)
    Front end
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, A at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Brake fluid level (check, top up)
    Brakes
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, A at every service from 750 km, then every 5,000 km (if applicable). Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Brake lining or pad wear (clean)
    Brakes
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): CL at 5,000 km and every service after. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Rear brake pedal free play (check, adjust)
    Brakes
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, A at every service from 750 km, then every 5,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

Every 6,500 km or 12 months

3 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline
  • Lubricate brake cam spindles, check linings and drums
    Brakes
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

6 items
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km

3 items
  • Carburetor float bowl (clean)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): CL at 10,000, 20,000 and 30,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Steering stem bearing (check, lubricate, replace)
    Front end
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, L, R at 10,000, 20,000 and 30,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Rear wheel rubber shock damper (check, replace)
    Wheels and tires
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, R at 10,000, 20,000 and 30,000 km; replace every 10,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

Every 13,000 km or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 15,000 km

5 items
  • Spark plugs (replace)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): R at 15,000 and 30,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Air cleaner element (replace)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): R at 15,000 and 30,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Cylinder head decarbonizing, valve lapping and valve oil seals
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): CL at 15,000 and 30,000 km; replace valve oil seals. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Brake cam and pedal pivot pin (lubricate)
    Brakes
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): L at 15,000 and 30,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Brake lining or pads (replace)
    Brakes
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): R at 15,000 and 30,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 20,000 km

4 items
  • Engine air breather tube (replace)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): R at 20,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Air filter cover O-ring (replace)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): R at 20,000 km; replace every 20,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Carburetor rubber duct (replace)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): R at 20,000 km; replace every 20,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Fuel pipes (replace)
    Fuel and air
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.21): R at 20,000 km; replace every 20,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km

1 item
  • Replace brake linings / skim drums (wear based)
    Brakes
    Guideline

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 30,000 km

4 items
  • Caliper piston seal and dust seal (replace)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): R at 30,000 km (if applicable). Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Master cylinder cup and dust seal (replace)
    Engine
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): R at 30,000 km (if applicable). Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Brake fluid (replace)
    Brakes
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): R at 30,000 km (if applicable). Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

  • Brake hose (check, replace)
    Brakes
    Factory

    Factory: Periodic Maintenance & Lubrication Chart (p.22): C, R at 30,000 km; replace every 30,000 km. Columns: 750, 5,000, 10,000, 15,000, 20,000, 25,000 and 30,000 km (services 1st to 7th); 1st service at 750 km or 30 days, then every 5,000 km. Codes as printed: A = adjust; C = check; CL = clean; L = lubricate; R = replace; T = tighten. More frequent cleaning may be needed in dusty conditions.

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

2 items
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline

Every 4 years

1 item
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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