MotoService Log
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Beta · Two-stroke single, premix, chain drive

Evo 250

Library entry covers 2010-2024

30 factory 52 guideline

Published source

Beta EVO 2T 2010 Owner's Manual (125 200 250 290cc), Maintenance Schedule, printed p.66

Factory owner's handbook. Covers Beta EVO 2T 2010 owner's manual (125, 200, 250, 290 cc); other model years not covered.

82 items for a 2023 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Two-stroke
Engine lubrication
Two-stroke premix (oil in fuel)
Oil filtration
None (no filter)
Valve gear
None (two-stroke porting)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2023 Beta Evo 250

On the road: every 150 mi

1 item
  • Check two-stroke oil tank / carry premix oil
    Pre-ride / on the road
    Guideline

    Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 300 mi

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 600 mi

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 mi or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 2,000 mi or 12 months

1 item
  • Replace spark plugs (two-stroke)
    Engine
    Guideline

Every 3,000 mi or 12 months

11 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 3,000 mi or 2 years

1 item
  • Decarbonize exhaust ports, pipes and baffles
    Engine
    Guideline

    Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 4,000 mi or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 6,000 mi or 12 months

8 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change gearbox oil
    Primary and gearbox
    Guideline

Every 12,000 mi or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 15,000 mi or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 16,000 mi or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 40 h

22 items
  • Bearings rims (check)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): R at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Also C at every outing. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Flaps (check)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km). Also R at 3rd counterfoil (120 hours or 3000 km); R at 6th counterfoil (240 hours or 6000 km); R at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • General greasing
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Lighting equipment (check)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Liquid coolant (check)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C at every outing, 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 9th counterfoil (360 hours or 9000 km). Also R at 2nd counterfoil (80 hours or 2000 km); R at 4th counterfoil (160 hours or 4000 km); R at 6th counterfoil (240 hours or 6000 km); R at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Motorcycle test
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Nuts and bolts (tighten)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): T at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Piston ring (check)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 9th counterfoil (360 hours or 9000 km). Also R at 2nd counterfoil (80 hours or 2000 km); R at 4th counterfoil (160 hours or 4000 km); R at 6th counterfoil (240 hours or 6000 km); R at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Spark plug (replace)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): R at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Also CL at breaking in (5 hours); C at every outing. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Throttle grip (check, adjust)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): C-A at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Air filter (clean)
    Fuel and air
    Factory

    Factory: Maintenance schedule (printed p.66): CL at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 9th counterfoil (360 hours or 9000 km). Also R at 2nd counterfoil (80 hours or 2000 km); R at 5th counterfoil (200 hours or 5000 km); R at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Clutch (check, adjust)
    Primary and gearbox
    Factory

    Factory: Maintenance schedule (printed p.66): C-A at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km). Also R at 6th counterfoil (240 hours or 6000 km); R at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Tension and grease chain
    Final drive
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Bearing and steering gear play (check)
    Front end
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Rear shock absorber (check)
    Rear suspension and frame
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Brake and clutch pump oil (check)
    Brakes
    Factory

    Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km). Also R at 3rd counterfoil (120 hours or 3000 km); R at 6th counterfoil (240 hours or 6000 km); R at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Brakes (check)
    Brakes
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Oil level brakes (check)
    Brakes
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Tension spoke (check)
    Wheels and tires
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Tires (check)
    Wheels and tires
    Factory

    Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Rear shock absorber leverage (check)
    Controls and cables
    Factory

    Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Also T at every outing. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

Every 80 h

3 items
  • Liquid coolant (replace)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 8th counterfoil (320 hours or 8000 km). Also C at every outing; C at 1st counterfoil (40 hours or 1000 km); C at 3rd counterfoil (120 hours or 3000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Piston (replace)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Piston ring (replace)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 8th counterfoil (320 hours or 8000 km). Also C at 1st counterfoil (40 hours or 1000 km); C at 3rd counterfoil (120 hours or 3000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

Every 120 h

3 items
  • Flaps (replace)
    Engine
    Factory

    Factory: Maintenance schedule (printed p.66): R at 3rd counterfoil (120 hours or 3000 km), 6th counterfoil (240 hours or 6000 km), 9th counterfoil (360 hours or 9000 km). Also C at 1st counterfoil (40 hours or 1000 km); C at 2nd counterfoil (80 hours or 2000 km); C at 4th counterfoil (160 hours or 4000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Air filter (replace)
    Fuel and air
    Factory

    Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 5th counterfoil (200 hours or 5000 km), 8th counterfoil (320 hours or 8000 km). Also CL at breaking in (5 hours); CL at every outing; CL at 1st counterfoil (40 hours or 1000 km); CL at 3rd counterfoil (120 hours or 3000 km); CL at 4th counterfoil (160 hours or 4000 km); CL at 6th counterfoil (240 hours or 6000 km); CL at 7th counterfoil (280 hours or 7000 km); CL at 9th counterfoil (360 hours or 9000 km). First replacement printed at 80 hours. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Brake and clutch pump oil (replace)
    Brakes
    Factory

    Factory: Maintenance schedule (printed p.66): R at 3rd counterfoil (120 hours or 3000 km), 6th counterfoil (240 hours or 6000 km), 9th counterfoil (360 hours or 9000 km). Also C at 1st counterfoil (40 hours or 1000 km); C at 2nd counterfoil (80 hours or 2000 km); C at 4th counterfoil (160 hours or 4000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

No interval set

2 items
  • Clutch (replace)
    Primary and gearbox
    Factory

    Factory: Maintenance schedule (printed p.66): R at 6th counterfoil (240 hours or 6000 km), 9th counterfoil (360 hours or 9000 km). Also C-A at breaking in (5 hours); C-A at 1st counterfoil (40 hours or 1000 km); C-A at 2nd counterfoil (80 hours or 2000 km); C-A at 3rd counterfoil (120 hours or 3000 km); C-A at 4th counterfoil (160 hours or 4000 km); C-A at 5th counterfoil (200 hours or 5000 km); C-A at 7th counterfoil (280 hours or 7000 km); C-A at 8th counterfoil (320 hours or 8000 km). Printed only at 240 and 360 hours. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

  • Fork oil (replace)
    Front end
    Factory

    Factory: Maintenance schedule (printed p.66): R at 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 9th counterfoil (360 hours or 9000 km). Also S at 5th counterfoil (200 hours or 5000 km); S at 7th counterfoil (280 hours or 7000 km). Printed R at 40, 120 and 360 hours; S at 200 and 280 hours is not explained in the legend. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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