
Evo 250
Library entry covers 2010-2024
Published source
Beta EVO 2T 2010 Owner's Manual (125 200 250 290cc), Maintenance Schedule, printed p.66
Factory owner's handbook. Covers Beta EVO 2T 2010 owner's manual (125, 200, 250, 290 cc); other model years not covered.
82 items for a 2023 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Two-stroke
- Engine lubrication
- Two-stroke premix (oil in fuel)
- Oil filtration
- None (no filter)
- Valve gear
- None (two-stroke porting)
- Ignition
- Electronic (CDI / transistor / ECU)
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Single carburetor
- Cooling
- Liquid cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Separate gearbox oil
- Clutch control
- Hand lever, cable
- Final drive
- Chain
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, single shock / cantilever
- Front brake
- Disc, hydraulic
- Rear brake
- Disc, hydraulic
- Wheels
- Spoked, tubed
- Sidecar
- No sidecar
2023 Beta Evo 250
On the road: every 150 mi
1 item-
Check two-stroke oil tank / carry premix oilPre-ride / on the roadGuideline
Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.
On the road: every 300 mi
3 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
-
Check tire pressuresPre-ride / on the roadGuideline
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Lubricate drive chainPre-ride / on the roadGuideline
Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.
On the road: every 500 mi
1 item-
Check coolant levelPre-ride / on the roadGuideline
On the road: every 600 mi
1 item-
Check chain slack and rear wheel alignmentPre-ride / on the roadGuideline
Every 1,000 mi or 6 months
1 item-
Inspect tire tread, sidewalls and date codesWheels and tiresGuideline
Every 2,000 mi or 12 months
1 item-
Replace spark plugs (two-stroke)EngineGuideline
Every 3,000 mi or 12 months
11 items-
Check throttle cable(s) free play and returnFuel and airGuideline
-
Clean fuel tap filter / sediment bowlFuel and airGuideline
-
Clean drive chain thoroughly (remove and soak, re-lube)Final driveGuideline
Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
-
Inspect chain and sprockets for wear (measure stretch)Final driveGuideline
-
Check steering head bearing adjustmentFront endGuideline
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Inspect fork seals, stanchions and fork bootsFront endGuideline
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Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
-
Grease and check center / side stand and springsRear suspension and frameGuideline
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Check brake pads and discsBrakesGuideline
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Check spoke tension and wheel trueWheels and tiresGuideline
-
Check wheel bearings for playWheels and tiresGuideline
Every 3,000 mi or 2 years
1 item-
Decarbonize exhaust ports, pipes and bafflesEngineGuideline
Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.
Every 4,000 mi or 12 months
2 items-
Inspect, clean and gap spark plugsEngineGuideline
-
Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxGuideline
Every 6,000 mi or 12 months
8 items-
Inspect coolant hoses and clampsEngineGuideline
-
Clean / inspect air filterFuel and airGuideline
Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
-
Clean carburetor float bowl(s), check float level and jetsFuel and airGuideline
Ethanol fuel varnishes old carbs quickly in storage.
-
Check charging voltage and regulator / cut-outIgnition and electricsGuideline
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Check swingarm bushes for playRear suspension and frameGuideline
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Inspect rear shocks for leaks and dampingRear suspension and frameGuideline
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Lubricate control cables and lever pivotsControls and cablesGuideline
-
Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 10,000 mi or 2 years
2 items-
Compression test (or leak-down)EngineGuideline
-
Change gearbox oilPrimary and gearboxGuideline
Every 12,000 mi or 2 years
3 items-
Replace air filter elementFuel and airGuideline
-
Clean and grease rear suspension linkageRear suspension and frameGuideline
-
Grease swingarm pivotRear suspension and frameGuideline
Every 15,000 mi or 3 years
1 item-
Change fork oilFront endGuideline
Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.
Every 16,000 mi or 4 years
1 item-
Replace spark plugsEngineGuideline
Every 18,000 mi
1 item-
Replace chain and sprockets (wear based)Final driveGuideline
Every 20,000 mi or 4 years
2 items-
Repack / replace steering head bearingsFront endGuideline
Many old machines use loose balls in cups and cones. Taper roller conversions are common.
-
Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 25,000 mi or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 30,000 mi or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 40 h
22 items-
Bearings rims (check)EngineFactory
Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Engine oil (replace)EngineFactory
Factory: Maintenance schedule (printed p.66): R at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Also C at every outing. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Flaps (check)EngineFactory
Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km). Also R at 3rd counterfoil (120 hours or 3000 km); R at 6th counterfoil (240 hours or 6000 km); R at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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General greasingEngineFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Lighting equipment (check)EngineFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Liquid coolant (check)EngineFactory
Factory: Maintenance schedule (printed p.66): C at every outing, 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 9th counterfoil (360 hours or 9000 km). Also R at 2nd counterfoil (80 hours or 2000 km); R at 4th counterfoil (160 hours or 4000 km); R at 6th counterfoil (240 hours or 6000 km); R at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Motorcycle testEngineFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Nuts and bolts (tighten)EngineFactory
Factory: Maintenance schedule (printed p.66): T at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Piston ring (check)EngineFactory
Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 9th counterfoil (360 hours or 9000 km). Also R at 2nd counterfoil (80 hours or 2000 km); R at 4th counterfoil (160 hours or 4000 km); R at 6th counterfoil (240 hours or 6000 km); R at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Spark plug (replace)EngineFactory
Factory: Maintenance schedule (printed p.66): R at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Also CL at breaking in (5 hours); C at every outing. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Throttle grip (check, adjust)EngineFactory
Factory: Maintenance schedule (printed p.66): C-A at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Air filter (clean)Fuel and airFactory
Factory: Maintenance schedule (printed p.66): CL at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 9th counterfoil (360 hours or 9000 km). Also R at 2nd counterfoil (80 hours or 2000 km); R at 5th counterfoil (200 hours or 5000 km); R at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
-
Clutch (check, adjust)Primary and gearboxFactory
Factory: Maintenance schedule (printed p.66): C-A at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km). Also R at 6th counterfoil (240 hours or 6000 km); R at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Tension and grease chainFinal driveFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Bearing and steering gear play (check)Front endFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Rear shock absorber (check)Rear suspension and frameFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Brake and clutch pump oil (check)BrakesFactory
Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km). Also R at 3rd counterfoil (120 hours or 3000 km); R at 6th counterfoil (240 hours or 6000 km); R at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Brakes (check)BrakesFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Oil level brakes (check)BrakesFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Tension spoke (check)Wheels and tiresFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Tires (check)Wheels and tiresFactory
Factory: Maintenance schedule (printed p.66): C at breaking in (5 hours), every outing, 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Rear shock absorber leverage (check)Controls and cablesFactory
Factory: Maintenance schedule (printed p.66): C at 1st counterfoil (40 hours or 1000 km), 2nd counterfoil (80 hours or 2000 km), 3rd counterfoil (120 hours or 3000 km), 4th counterfoil (160 hours or 4000 km), 5th counterfoil (200 hours or 5000 km), 6th counterfoil (240 hours or 6000 km), 7th counterfoil (280 hours or 7000 km), 8th counterfoil (320 hours or 8000 km), 9th counterfoil (360 hours or 9000 km). Also T at every outing. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
Every 80 h
3 items-
Liquid coolant (replace)EngineFactory
Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 8th counterfoil (320 hours or 8000 km). Also C at every outing; C at 1st counterfoil (40 hours or 1000 km); C at 3rd counterfoil (120 hours or 3000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Piston (replace)EngineFactory
Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Piston ring (replace)EngineFactory
Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 4th counterfoil (160 hours or 4000 km), 6th counterfoil (240 hours or 6000 km), 8th counterfoil (320 hours or 8000 km). Also C at 1st counterfoil (40 hours or 1000 km); C at 3rd counterfoil (120 hours or 3000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 9th counterfoil (360 hours or 9000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
Every 120 h
3 items-
Flaps (replace)EngineFactory
Factory: Maintenance schedule (printed p.66): R at 3rd counterfoil (120 hours or 3000 km), 6th counterfoil (240 hours or 6000 km), 9th counterfoil (360 hours or 9000 km). Also C at 1st counterfoil (40 hours or 1000 km); C at 2nd counterfoil (80 hours or 2000 km); C at 4th counterfoil (160 hours or 4000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Air filter (replace)Fuel and airFactory
Factory: Maintenance schedule (printed p.66): R at 2nd counterfoil (80 hours or 2000 km), 5th counterfoil (200 hours or 5000 km), 8th counterfoil (320 hours or 8000 km). Also CL at breaking in (5 hours); CL at every outing; CL at 1st counterfoil (40 hours or 1000 km); CL at 3rd counterfoil (120 hours or 3000 km); CL at 4th counterfoil (160 hours or 4000 km); CL at 6th counterfoil (240 hours or 6000 km); CL at 7th counterfoil (280 hours or 7000 km); CL at 9th counterfoil (360 hours or 9000 km). First replacement printed at 80 hours. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Brake and clutch pump oil (replace)BrakesFactory
Factory: Maintenance schedule (printed p.66): R at 3rd counterfoil (120 hours or 3000 km), 6th counterfoil (240 hours or 6000 km), 9th counterfoil (360 hours or 9000 km). Also C at 1st counterfoil (40 hours or 1000 km); C at 2nd counterfoil (80 hours or 2000 km); C at 4th counterfoil (160 hours or 4000 km); C at 5th counterfoil (200 hours or 5000 km); C at 7th counterfoil (280 hours or 7000 km); C at 8th counterfoil (320 hours or 8000 km). Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
Every 6 months
1 item-
Clean battery terminals, check charge and strapIgnition and electricsGuideline
Every 2 years
4 items-
Replace coolantEngineGuideline
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Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
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Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
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Replace brake fluidBrakesGuideline
Every 4 years
3 items-
Replace fuel linesFuel and airGuideline
Old rubber and modern ethanol fuel do not mix well.
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Inspect brake hoses; replace old rubberBrakesGuideline
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Rebuild calipers and master cylinders (seals)BrakesGuideline
Every 6 years
2 items-
Replace inner tubes and rim tape with tiresWheels and tiresGuideline
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Replace tires on age (regardless of tread)Wheels and tiresGuideline
No interval set
2 items-
Clutch (replace)Primary and gearboxFactory
Factory: Maintenance schedule (printed p.66): R at 6th counterfoil (240 hours or 6000 km), 9th counterfoil (360 hours or 9000 km). Also C-A at breaking in (5 hours); C-A at 1st counterfoil (40 hours or 1000 km); C-A at 2nd counterfoil (80 hours or 2000 km); C-A at 3rd counterfoil (120 hours or 3000 km); C-A at 4th counterfoil (160 hours or 4000 km); C-A at 5th counterfoil (200 hours or 5000 km); C-A at 7th counterfoil (280 hours or 7000 km); C-A at 8th counterfoil (320 hours or 8000 km). Printed only at 240 and 360 hours. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
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Fork oil (replace)Front endFactory
Factory: Maintenance schedule (printed p.66): R at 1st counterfoil (40 hours or 1000 km), 3rd counterfoil (120 hours or 3000 km), 9th counterfoil (360 hours or 9000 km). Also S at 5th counterfoil (200 hours or 5000 km); S at 7th counterfoil (280 hours or 7000 km). Printed R at 40, 120 and 360 hours; S at 200 and 280 hours is not explained in the legend. Legend: C = checks (cleaning, adjustment, greasing, replacement if necessary); R = replacement; A = adjustment; CL = cleaning; T = tightening.
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
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