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Bullit · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

Hero 250

Library entry covers 2021

40 factory 48 guideline

Published source

Bullit Hero 250 2021 Owner's Manual, periodic maintenance schedule (ManualsLib viewer pp.45-50)

Factory source. Covers Bullit Owner's Manual HERO 250 (cover; ManualsLib lists it as 2021; page footer code 120120); other years not compared.

88 items for a 2021 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, twin shocks
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2021 Bullit Hero 250

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 1,000 km

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,600 km or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 5,000 km or 6 months

4 items

Engine oil and oil filter (replace)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 6 months or 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Fuses or circuit breakers (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 6 months or 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Oil strainer (clean)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 6 months or 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Battery (inspect)

Ignition and electrics

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 6 months or 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 5,000 km or 12 months

10 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 5,000 km

4 items

Spark plug (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Throttle system (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Air filter element (clean; severe-use item)

Fuel and air

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Clutch (inspect)

Primary and gearbox

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 5,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 6,000 km

1 item

Throttle valve (clean)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 6,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 6,500 km or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 7,500 km or 12 months

1 item

Cables and wires: damage, bending, routing (inspect)

Controls and cables

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 7,500 km and 24 months / 15,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 8,000 km or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

6 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km or 12 months

20 items

Bolts and nuts (inspect for tightness)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 48 months / 30,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Coolant hoses (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 48 months / 30,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Coolant level and coolant (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Diagnosis connector (read with diagnostic tool)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Electrical part functions (check)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 12 months or 10,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Moving parts (lubricate; inspect for flexibility)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 48 months / 30,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Pipes, ducts, hoses and sleeves: cracks, sealing, routing (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 48 months / 30,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Radiator fan function (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Wires: damage, bending, routing (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 12 months or 10,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Chain, rear sprocket and engine sprocket (inspect; severe-use item)

Final drive

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Rear shock absorber and front forks for leaking (inspect)

Front end

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Steering bearings (inspect)

Front end

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Brake discs (inspect)

Brakes

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Brake fluid level (inspect)

Brakes

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Brake hoses: damage and sealing (inspect)

Brakes

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Brake lever free play (inspect)

Brakes

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Brake pads (inspect; severe-use item)

Brakes

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Front and rear brake system (inspect)

Brakes

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Tire condition (inspect)

Wheels and tires

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Tire pressure (inspect)

Wheels and tires

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 12 months / 10,000 km and 24 months / 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 10,000 km

5 items

Idle (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 10,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Spark plug (replace)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 10,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Suspension system (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 10,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Swingarm (inspect)

Rear suspension and frame

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 10,000 km and 30,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Wheel bearings (inspect)

Wheels and tires

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): printed as 10,000 km and 30,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 13,000 km or 2 years

1 item

Check and adjust valve clearances

Engine

Guideline

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 19,500 km or 2 years

3 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 20,000 km or 2 years

1 item

Air filter element (replace; severe-use item)

Fuel and air

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 24 months or 20,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,500 km or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 29,000 km

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 30,000 km

1 item

Frame (inspect)

Rear suspension and frame

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 30,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 35,000 km or 2 years

1 item

Coolant (replace)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 24 months or 35,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 38,500 km or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 40,000 km

1 item

Valve clearance (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 40,000 km. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

4 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Brake fluid (replace)

Brakes

Factory

Factory: Periodic maintenance schedule (manual pp.45-50, ManualsLib viewer pp.45-50): every 24 months. Intervals as printed by calendar and km, whichever comes first (the Hour column is blank). Some items are printed in two rows, for example 12 months / 10,000 km and 24 months / 20,000 km; both are quoted and the shorter is entered. Severe-use items: reduce the interval by 50% under severe use. Items marked for a dealer: have an authorized dealer do them.
Replace brake fluid

Brakes

Guideline

Every 4 years

3 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.