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Cagiva · Two-stroke single, oil injection, chain drive

Raptor 125

Library entry covers 2004-2012

32 factory 54 guideline

Published source

Cagiva Raptor 125 Owner's Manual, Periodic maintenance chart p.65 English (ManualsLib 109535 page 67)

Factory owner's handbook. Covers Cagiva Raptor 125 (two-stroke) owner manual; edition year not printed on the chart page.

86 items for a 2006 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Two-stroke
Engine lubrication: Two-stroke oil injection (Autolube, Injectolube, Pilgrim pump...)
Oil filtration: None (no filter)
Valve gear: None (two-stroke porting)
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Single carburetor
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Separate gearbox oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2006 Cagiva Raptor 125

On the road: every 150 mi

1 item

Check two-stroke oil tank / carry premix oil

Pre-ride / on the road

Guideline

Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,000 mi or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 2,000 mi or 12 months

1 item

Replace spark plugs (two-stroke)

Engine

Guideline

Every 3,000 mi or 12 months

11 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean fuel tap filter / sediment bowl

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 3,000 mi or 2 years

1 item

Decarbonize exhaust ports, pipes and baffles

Engine

Guideline

Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 3,728 mi or 12 months

19 items

Bolts and nuts general tightening (check)

Engine

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Coolant (check)

Engine

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Gasoline-oil mix system (check)

Engine

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Note: check the warning light. Owner additional check every 1,000 km. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
General cleaning

Engine

Factory

Factory: Periodic maintenance chart (p.65): clean at coupon A (1,000 km or 6 months); clean at coupon B (6,000 km or 12 months); clean at coupon C (12,000 km or 24 months); clean at coupon D (18,000 km); clean at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Headlamp alignment (check)

Engine

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Lights and horn (check)

Engine

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Owner additional check every 1,000 km. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Motorcycle general test

Engine

Factory

Factory: Periodic maintenance chart (p.65): a test box is printed at pre-delivery and every coupon (A at 1,000 km, then every 6,000 km). See your Cagiva dealer. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Spark plug (replace)

Engine

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); replace at coupon B (6,000 km or 12 months); replace at coupon C (12,000 km or 24 months); replace at coupon D (18,000 km); replace at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Air filter (clean)

Fuel and air

Factory

Factory: Periodic maintenance chart (p.65): clean at coupon B (6,000 km or 12 months); replace at coupon C (12,000 km or 24 months); clean at coupon D (18,000 km); replace at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Exhaust valve decarbonizing (clean)

Fuel and air

Factory

Factory: Periodic maintenance chart (p.65): clean at coupon B (6,000 km or 12 months); clean at coupon C (12,000 km or 24 months); clean at coupon D (18,000 km); clean at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Battery electrolyte level (check)

Ignition and electrics

Factory

Factory: Periodic maintenance chart (p.65): check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Transmission oil (replace)

Primary and gearbox

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); replace at coupon B (6,000 km or 12 months); replace at coupon C (12,000 km or 24 months); replace at coupon D (18,000 km); replace at coupon E (24,000 km). Owner check every 1,000 km. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Drive chain adjustment (check)

Final drive

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Owner additional check every 1,000 km. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Brake fluid (check)

Brakes

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Note: replace every 2 years. Owner additional check every 1,000 km. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Brake pad wear (check)

Brakes

Factory

Factory: Periodic maintenance chart (p.65): check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Owner additional check every 1,000 km. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Hydraulic brake controls (check)

Brakes

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Note: replace the hoses every 4 years. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Tire pressure and wear (check)

Wheels and tires

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Owner additional check every 1,000 km. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Control cables (check)

Controls and cables

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Throttle control play (check)

Controls and cables

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon B (6,000 km or 12 months); check at coupon C (12,000 km or 24 months); check at coupon D (18,000 km); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.

Every 4,000 mi or 12 months

3 items

Check / bleed / adjust oil injection pump cable

Engine

Guideline
Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 6,000 mi or 12 months

8 items

Inspect coolant hoses and clamps

Engine

Guideline
Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Clean carburetor float bowl(s), check float level and jets

Fuel and air

Guideline

Ethanol fuel varnishes old carbs quickly in storage.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 7,456 mi or 2 years

5 items

Lubrication and greasing

Engine

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; lubricate at coupon A (1,000 km or 6 months); lubricate at coupon C (12,000 km or 24 months); lubricate at coupon E (24,000 km). The legend row for I is cut off on the scan; I is read as lubricate from the row name. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Air filter (replace)

Fuel and air

Factory

Factory: Periodic maintenance chart (p.65): clean at coupon B (6,000 km or 12 months); replace at coupon C (12,000 km or 24 months); clean at coupon D (18,000 km); replace at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Carburetor (clean)

Fuel and air

Factory

Factory: Periodic maintenance chart (p.65): clean at coupon C (12,000 km or 24 months); clean at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Fuel hoses and filters (check and clean)

Fuel and air

Factory

Factory: Periodic maintenance chart (p.65): check and clean at coupon C (12,000 km or 24 months); check and clean at coupon E (24,000 km). Note: replace the hoses every 4 years. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Side stand screws (check)

Rear suspension and frame

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon A (1,000 km or 6 months); check at coupon C (12,000 km or 24 months); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.

Every 10,000 mi or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change gearbox oil

Primary and gearbox

Guideline

Every 12,000 mi or 2 years

3 items

Replace air filter element

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 14,913 mi

3 items

Carburetor idle and CO (check)

Fuel and air

Factory

Factory: Periodic maintenance chart (p.65): check at pre-delivery; check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Steering head bearing play (check)

Front end

Factory

Factory: Periodic maintenance chart (p.65): check at coupon A (1,000 km or 6 months); check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Wheel hub bearings (check)

Wheels and tires

Factory

Factory: Periodic maintenance chart (p.65): check at coupon E (24,000 km). Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.

Every 15,000 mi or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 16,000 mi or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

7 items

Coolant (replace)

Engine

Factory

Factory: Periodic maintenance chart (p.65) note: replace every 2 years. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Front fork oil (replace)

Front end

Factory

Factory: Periodic maintenance chart (p.65): no coupon marks; note: replace every 2 years. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Brake fluid (replace)

Brakes

Factory

Factory: Periodic maintenance chart (p.65) note: replace every 2 years. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Replace brake fluid

Brakes

Guideline

Every 4 years

6 items

Replace oil injection delivery lines

Engine

Guideline
Fuel hoses (replace)

Fuel and air

Factory

Factory: Periodic maintenance chart (p.65) note on fuel hoses and filters: replace the hoses every 4 years. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Brake hoses (replace)

Brakes

Factory

Factory: Periodic maintenance chart (p.65) note on hydraulic brake controls: replace the hoses every 4 years. Codes: S = replace; C = check; P = clean; I = lubricate. Coupons A to E are required to keep the warranty; whichever limit comes first. (*) = see your Cagiva dealer.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.