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CCM · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

Spitfire 600

Library entry covers 2018-2024

38 factory 52 guideline

Published source

CCM Spitfire Series Motorcycle Owner's Manual, Issue 9 (07/09/2020), Scheduled Maintenance pp.23-25 (ManualsLib 3051071)

Factory owner's handbook. Covers CCM Spitfire Series owner's manual, issue 9, 07/09/2020.

90 items for a 2022 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, hydraulic
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2022 CCM Spitfire 600

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

10 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,437 km or 12 months

29 items
  • CCM software scan and update
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Coolant (replace)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L of the level at 500 miles and annually; R at 4,000, 7,500, 11,000 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Cooling system (inspect)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Engine leaks (inspect)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): R at 500, 4,000, 7,500, 11,000 and 14,500 miles and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Engine oil filter (replace)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): R at 500, 4,000, 7,500, 11,000 and 14,500 miles and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Exhaust system (inspect)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Full bike fastener inspection
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Lights, instruments and full electrical system (inspect)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Oil breather (replace)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles and annually; R at 4,000, 7,500, 11,000 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Service record, inspection report, road test and customer bike setup
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Spark plugs (replace)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles and annually; R at 4,000, 7,500, 11,000 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Throttle body check and idle adjustment
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Air filter (replace)
    Fuel and air
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles and annually; R at 4,000, 7,500, 11,000 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Fuel system leaks and chafing (inspect)
    Fuel and air
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Drive chain slack and wear (inspect)
    Final drive
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Drive chain slipper (inspect)
    Final drive
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500, 4,000 and 11,000 miles and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Forks: leaks and smooth operation (inspect)
    Front end
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Steering free movement (inspect)
    Front end
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Outstanding service bulletins and warranty work
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance (pp.23-25): marked at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Rear suspension and swingarm (inspect)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Side stand operation (inspect)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Brake fluid (replace)
    Brakes
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles; R at 4,000, 7,500, 11,000 and 14,500 miles and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Brake master cylinders and calipers (inspect)
    Brakes
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Brake pads (inspect)
    Brakes
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500, 4,000 and 11,000 miles and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Tire pressure (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance (pp.23-25): marked at 500 miles (in the R column), and I/A/L at every later service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Tires: wear and damage (inspect)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Wheels: damage, bearings and spokes (inspect)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Throttle cables (inspect, adjust, lubricate)
    Controls and cables
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 500 miles, every service and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

Every 6,437 km

2 items
  • Headstock bearings (adjust, grease)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 4,000, 7,500, 11,000 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Valve clearances (inspect, adjust)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 4,000, 7,500, 11,000 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

Every 6,500 km or 12 months

1 item
  • Inspect, clean and gap spark plugs
    Engine
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 11,265 km or 12 months

1 item
  • Clutch operation, free play and fluid (inspect)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 4,000 and 11,000 miles and annually. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

Every 11,265 km

6 items
  • Headstock bearings (inspect)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): I/A/L at 4,000 and 11,000 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Headstock bearings (replace)
    Engine
    Factory

    Factory: Scheduled maintenance (pp.23-25): marked R at 7,500 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Chain, sprockets, tires and cables (replace)
    Final drive
    Factory

    Factory: Scheduled maintenance (pp.23-25): R at 7,500 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Drive chain slipper (replace)
    Final drive
    Factory

    Factory: Scheduled maintenance (pp.23-25): R at 7,500 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Swingarm bushes (replace)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance (pp.23-25): R at 7,500 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

  • Brake pads (replace)
    Brakes
    Factory

    Factory: Scheduled maintenance (pp.23-25): R at 7,500 and 14,500 miles. Columns: 500, 4,000, 7,500, 11,000 and 14,500 miles plus an annual check, each split into R (replace) and I/A/L (inspect, adjust, lubricate). From 14,500 miles carry out all items every 4,000 miles or annually, whichever comes first. The annual checks must be done every year unless a mileage service is done instead. All items by the CCM service team.

Every 13,000 km or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

5 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Replace hydraulic clutch fluid
    Primary and gearbox
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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