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CFMoto · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

450SR

Library entry covers 2024

62 factory 50 guideline

Published source

CFMOTO 450SR Owner's Manual, break-in and after break-in periodic maintenance charts pp.84-92 (ManualsLib)

Factory owner's handbook. Covers CFMOTO 450SR owner's manual (cover prints 450SR); no model year printed on the pages read.

112 items for a 2024 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2024 CFMoto 450SR

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 600 km

1 item
  • Chain lubrication
    Final drive
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 600 km; also inspect immediately after riding on a rainy day. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 1,000 km

22 items
  • Bolts and nuts (break-in tightness)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect firmness. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Coarse oil filter (break-in clean)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, clean. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Coolant (break-in inspect)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Coolant level, coolant, radiator fan and coolant hoses (break-in inspect)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Electrical parts functions (break-in check)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Engine oil and oil filter (break-in replace)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, replace. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Fault code memory (break-in read)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, read with diagnostic tool. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Fuses or circuit breakers (break-in check)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Idle (break-in check)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Movable parts (break-in lubricate and inspect)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, lubricate and inspect flexibility. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Throttle system (break-in check)
    Engine
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Battery (break-in inspect)
    Ignition and electrics
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Chain tightness (inspect)
    Final drive
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 1000 km; inspect and adjust if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Steering bearings (break-in inspect)
    Front end
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Front and rear shock absorbers (break-in inspect)
    Rear suspension and frame
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect for oil leakage. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake discs (break-in check)
    Brakes
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake fluid level (break-in check)
    Brakes
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake hoses (break-in inspect)
    Brakes
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect for damage and sealing. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake lever (break-in free play)
    Brakes
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect free play. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake pads (break-in inspect)
    Brakes
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Tire condition and pressure (break-in inspect)
    Wheels and tires
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Cables (break-in inspect)
    Controls and cables
    Factory

    Factory: Break-in Periodic Maintenance Chart (viewer pp.84-86): at 1000 km, inspect for damage, bending and setting. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 6 months

4 items
  • Coarse oil filter (clean)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km or 6 months; clean. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Engine oil and oil filter (replace)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km or 6 months; replace. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Fuses or circuit breakers (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km or 6 months; inspect and replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Battery (inspect)
    Ignition and electrics
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km or 6 months; inspect and recharge if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 5,000 km or 12 months

10 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline
  • Cables (inspect)
    Controls and cables
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km or 12 months; inspect for damage, bending and setting. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 5,000 km

7 items
  • Idle (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km; inspect and adjust if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Spark plug (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km; inspect and replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Suspension system (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Throttle (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km; inspect and adjust if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Throttle body (clean)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km; clean. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Air filter element (clean)
    Fuel and air
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km; clean. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Clutch (inspect)
    Primary and gearbox
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 5000 km; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km or 12 months

20 items
  • Coolant level (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and replenish if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Cooling hoses (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Electrical parts functions (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Fault code memory (read)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; read with diagnostic tool. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Front and rear braking systems (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Movable parts (lubricate and inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; lubricate and inspect their flexibility. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Movable parts / fasteners (firmness)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; second row printed as "Movable parts": inspect their firmness. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Pipes, ducts, hoses and sleeves (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect for cracks, sealing and correct setting. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Radiator fan function (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Chain, rear sprocket and engine sprocket wear (inspect)
    Final drive
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Steering bearings (inspect)
    Front end
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Front and rear shock absorbers (inspect)
    Rear suspension and frame
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect for oil leakage; maintain according to requirement and purpose. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake discs (inspect)
    Brakes
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake fluid level (inspect)
    Brakes
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and replenish if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake hoses (inspect)
    Brakes
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect for damage and sealing. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake pads (inspect)
    Brakes
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Brake pedal (inspect)
    Brakes
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect free play. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Tire (wheel) pressure (inspect)
    Wheels and tires
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and replenish if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Wheel condition (inspect)
    Wheels and tires
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Electrical cables (inspect)
    Controls and cables
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km or 12 months; inspect for damage and bending when being set. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 10,000 km

2 items
  • Spark plug (replace)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km; replace. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Wheel bearings (inspect)
    Wheels and tires
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 10000 km; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 20,000 km or 2 years

1 item
  • Air filter element (replace)
    Fuel and air
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 20000 km or 24 months; replace. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 30,000 km

1 item
  • Frame (inspect)
    Rear suspension and frame
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 30000 km; inspect and repair or replace if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 35,000 km or 2 years

1 item
  • Coolant (replace)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 35000 km or 24 months; replace. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 40,000 km

1 item
  • Valve clearance (inspect)
    Engine
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: every 40000 km; inspect and adjust if necessary. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

5 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Brake fluid (replace)
    Brakes
    Factory

    Factory: After Break-in Periodic Maintenance Chart (viewer pp.87-92), maintain the item that reaches the interval first: 24 months; replace. Marked items: the interval is shortened by 50% if the motorcycle is used badly (triangle); have an authorized dealer service the item (square).

  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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