
Dnepr (650 cc)
Library entry covers 1993-2001
Published source
Dnepr MT10-36 Operating Instructions, Technical Servicing printed pp.85-89 (viewer pp.87-91)
Factory owner's handbook. Covers Dnepr MT10-36 Operating Instructions (English edition, ManualsLib 876559); prose schedule; the catalog Dnepr (650 cc) row covers 1993-2001 and its match to the MT10-36 edition is not confirmed; shorten intervals on dusty or muddy roads.
80 items for a 1995 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Four-stroke
- Engine lubrication
- Wet sump (oil in crankcase)
- Oil filtration
- Replaceable cartridge or spin-on filter
- Valve gear
- Overhead valve, pushrods, adjustable tappets
- Ignition
- Electronic (CDI / transistor / ECU)
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Two or more carburetors
- Cooling
- Air / oil cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Separate gearbox oil
- Clutch control
- Hand lever, cable
- Final drive
- Shaft
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, single shock / cantilever
- Front brake
- Drum (or band / stirrup)
- Rear brake
- Drum (or band / belt rim)
- Wheels
- Cast / alloy, tubeless
- Sidecar
- No sidecar
1995 Dnepr Dnepr (650 cc)
On the road: every 300 km
1 item-
Check engine oil levelPre-ride / on the roadGuideline
Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.
On the road: every 500 km
2 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
-
Check tire pressuresPre-ride / on the roadGuideline
Every 1,600 km or 1 month
1 item-
Check battery electrolyte, top up with distilled waterIgnition and electricsGuideline
Wet-cell batteries on old machines need regular topping up, more in hot weather.
Every 1,600 km or 6 months
3 items-
Adjust front drum brakeBrakesGuideline
-
Adjust rear drum brake and rod / cable linkageBrakesGuideline
-
Inspect tire tread, sidewalls and date codesWheels and tiresGuideline
Every 2,500 km
11 items-
Change engine oilEngineFactory
Manual: Change oil in engine (oil AC-8). Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): change oil in engine, materials column oil AC-8
-
Check oil level in gear box and fill up if necessaryEngineFactory
Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Check oil level in main drive casing and add oil if necessaryEngineFactory
Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Check tightening of body vibration arresterEngineFactory
Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Remove the exhaust tube nuts at the cylinder heads and lubricate the threadEngineFactory
Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): graphite lubricant
-
Check ignition advance angleIgnition and electricsFactory
Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxFactory
Manual: Check adjustment of clutch release mechanism. Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Check steering head bearing adjustmentFront endFactory
Manual: Check steering column bearing adjustment. Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Check brake pads and discsBrakesFactory
Manual: Check the brakes; clean the brake shoes and working surface of brake drums. Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Check spoke tension and tighten if necessaryWheels and tiresFactory
Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
-
Check wheel bearings for playWheels and tiresFactory
Manual: Check adjustment of wheel bearings and change around wheels. Factory: Technical servicing pp.85-89, TS No.1 (after every 2500 km run): listed job
Every 5,000 km or 12 months
6 items-
Replace oil filterEngineGuideline
-
Clean / inspect air filterFuel and airGuideline
Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
-
Clean fuel tap filter / sediment bowlFuel and airGuideline
-
Inspect fork seals, stanchions and fork bootsFront endGuideline
-
Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
-
Grease and check center / side stand and springsRear suspension and frameGuideline
Every 5,000 km
13 items-
Change oil in engine (recommended M-12 summer, M-8 winter or all-weather M-10 oils)EngineFactory
Factory: Technical servicing pp.85-89, TS No.1 engine oil row, materials column: the following grades of oils are recommended for use: in summer M-12 (No. 8), in winter M-8 (No. 9) or all-weather oil M-10; change oil after every 5000 km run
-
Change oil in gear box casingEngineFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): oil AC-8; oil TAD-17 may be used with change after 10000 km run
-
Change oil in main driveEngineFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): hypoid gear oil; oil TAD-17 may be used with change after 10000 km run
-
Check all wires for reliable connection and electrical equipment insulationEngineFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
-
Inspect, clean and gap spark plugsEngineFactory
Manual: Remove carbon from spark plugs and check electrode clearance (0.5 to 0.6 mm). Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
-
Make sure the sidecar rubber springs are properly tightenedEngineFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
-
Check throttle cable(s) free play and returnFuel and airFactory
Manual: Lubricate the pins of clutch lever and hand brake lever, speedometer drive cable and contact breaker felt brush. Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
-
Replace fuel filterFuel and airFactory
Manual: Wash out gas cock sump and fuel filter. Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
-
Take off, disassemble and wash the carburetor; blow through jets and ductsFuel and airFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
-
Dismantle the front brake, wash parts in kerosene, blow through, lubricate friction surfacesBrakesFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
-
Lubricate the rear brake cam axleBrakesFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): Lithol-24
-
Lubricate the rear wheel brake drive hingesBrakesFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): Lithol-24
-
Check and adjust toe-in and camber of motorcycle and sidecar wheels (toe-in 10 mm, camber 2 deg)Wheels and tiresFactory
Factory: Technical servicing pp.85-89, TS No.2 (after every 5000 km run; includes all TS No.1 jobs): listed job
Every 6,500 km or 12 months
1 item-
Lubricate brake cam spindles, check linings and drumsBrakesGuideline
Every 9,500 km or 12 months
7 items-
Clean carburetor float bowl(s), check float level and jetsFuel and airGuideline
Ethanol fuel varnishes old carbs quickly in storage.
-
Synchronize carburetorsFuel and airGuideline
-
Check charging voltage and regulator / cut-outIgnition and electricsGuideline
-
Check final drive for leaks and bearing playFinal driveGuideline
-
Check swingarm bushes for playRear suspension and frameGuideline
-
Lubricate control cables and lever pivotsControls and cablesGuideline
-
Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 9,500 km or 2 years
1 item-
Change gearbox oilPrimary and gearboxGuideline
Every 10,000 km
10 items-
Check and adjust valve clearancesEngineFactory
Manual: Remove carbon deposit from combustion chambers; check valves for tightness and lap if required. Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): listed job
-
Clean oil strainers / mesh screensEngineFactory
Manual: Take off and dismantle the centrifuge and clean it of dirt. Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): listed job
-
Lubricate the sidecar collet clampsEngineFactory
Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): listed job
-
Lubricate the universal jointEngineFactory
Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): Lithol-24
-
Change fork oilFront endFactory
Manual: Change oil in front wheel shock absorbers; wash the telescopic fork inner cavity with the same oil. Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): mixture of 50% turbine oil 22 and 50% transformer oil
-
Lubricate the steering column plummer bearingsFront endFactory
Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): Lithol-24
-
Inspect rear shocks for leaks and dampingRear suspension and frameFactory
Manual: Rear suspension and sidecar wheel spring-and-hydraulic absorbers: dismantle partially, rinse, assemble and charge with fresh damping fluid; change rubber sealing rings if necessary. Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): listed job
-
Lubricate the adjusting cone and rear brake tappetsBrakesFactory
Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): Lithol-24
-
Take off wheels, dismantle, clean hub, wash bearings, lubricate by hand, assemble and adjust bearing tighteningWheels and tiresFactory
Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): kerosene, Lithol-24
-
Lubricate the control cablesControls and cablesFactory
Factory: Technical servicing pp.85-89, TS No.3 (after every 10000 km run; includes all TS No.2 jobs): oil AC-8
Every 13,000 km or 2 years
1 item-
Replace spark plugsEngineGuideline
Every 16,000 km or 2 years
1 item-
Compression test (or leak-down)EngineGuideline
Every 19,500 km or 2 years
4 items-
Replace air filter elementFuel and airGuideline
-
Change final drive (rear drive) oilFinal driveGuideline
-
Clean and grease rear suspension linkageRear suspension and frameGuideline
-
Grease swingarm pivotRear suspension and frameGuideline
Every 24,000 km
1 item-
Replace brake linings / skim drums (wear based)BrakesGuideline
Every 32,000 km or 4 years
3 items-
Lubricate drive shaft splines / check U-jointFinal driveGuideline
-
Repack / replace steering head bearingsFront endGuideline
Many old machines use loose balls in cups and cones. Taper roller conversions are common.
-
Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 40,000 km or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 48,500 km or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 6 months
1 item-
Clean battery terminals, check charge and strapIgnition and electricsGuideline
Every 12 months
1 item-
Check speedometer / odometer against a known distanceControls and cablesGuideline
Old speedos drift with tire size and drive wear. Use phone GPS over a measured 10 miles / km.
Every 2 years
2 items-
Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
-
Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
Every 4 years
1 item-
Replace fuel linesFuel and airGuideline
Old rubber and modern ethanol fuel do not mix well.
Every 6 years
1 item-
Replace tires on age (regardless of tread)Wheels and tiresGuideline
No interval set
6 items-
Check oil and gas level and fill up if necessary (pre-ride check)EngineFactory
Factory: Technical servicing pp.85-89, daily maintenance (each time before leaving the garage or after each ride): daily maintenance
-
Clean off dirt from the motorcycle and wash it if necessary (pre-ride check)EngineFactory
Factory: Technical servicing pp.85-89, daily maintenance (each time before leaving the garage or after each ride): wash only after the engine cools; do not direct the water jet at the electrical equipment and breather plugs
-
Check fastening of handlebar, front fork in steering column, wheel axles, generator nuts, wheels, tires, brakes and sidecar fastenings (pre-ride check)Front endFactory
Factory: Technical servicing pp.85-89, daily maintenance (each time before leaving the garage or after each ride): daily maintenance
-
Check engine operation and brakes on the go; when stopping en route, check wheel housings, crankcase, gear box and main drive casings for overheating (pre-ride check)BrakesFactory
Factory: Technical servicing pp.85-89, daily maintenance (each time before leaving the garage or after each ride): daily maintenance
-
Check tire pressure (pre-ride check)Wheels and tiresFactory
Factory: Technical servicing pp.85-89, daily maintenance (each time before leaving the garage or after each ride): daily maintenance
-
Check fuel supply to carburetors and operation of controls and signalling equipment (pre-ride check)Controls and cablesFactory
Factory: Technical servicing pp.85-89, daily maintenance (each time before leaving the garage or after each ride): daily maintenance
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
Add the bike in the app and this chart loads itself, ready to log against and edit.
