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Erik Buell Racing · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

1190SX

Library entry covers 2014

23 factory 50 guideline

Published source

EBR 1190 SX Owner's Manual, Regular Service Intervals, Table 21 pp.138-140 (ManualsLib 827607)

Factory owner's handbook. Covers 2014 EBR 1190 SX owner manual (also lists the 1190RX).

73 items for a 2014 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, hydraulic
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2014 Erik Buell Racing 1190SX

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

9 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

1 item
  • Inspect, clean and gap spark plugs
    Engine
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km or 12 months

1 item
  • Engine oil (replace)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): replace; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 1: perform annually or at the specified interval, whichever comes first.

Every 10,000 km

13 items
  • Cooling system (inspect)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect level, check clamps for tightness; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Exhaust system (inspect)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect for leaks, cracks, loose or missing fasteners or heat shield; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). The row carries note 5, which is not printed on the notes page.

  • Radiators and oil cooler fins (clean)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): clean; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km).

  • Road test
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): verify component and system functions; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km).

  • Valve clearance (inspect, adjust)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect and adjust shims as necessary; marked at 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 4: may vary with frequency of operation and riding style. Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Air cleaner (inspect, clean, re-oil)
    Fuel and air
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect, clean and re-oil; marked at 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km).

  • Clutch fluid (check)
    Primary and gearbox
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): check level and condition; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 3: change DOT 4 fluid and flush the brake and clutch systems every 2 years.

  • Rear chain and sprocket (inspect, adjust, lubricate)
    Final drive
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect, adjust and lubricate; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Brake and clutch actuating systems and oil lines (inspect)
    Brakes
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect for leaks; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Brake fluid (check)
    Brakes
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): check level and condition; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 3: change DOT 4 fluid and flush the brake and clutch systems every 2 years.

  • Brake pads and discs (inspect)
    Brakes
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect for wear; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km).

  • Throttle, brake and clutch controls and sidestand (inspect)
    Brakes
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): inspect, service as needed; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Tires (check)
    Wheels and tires
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): check condition, pressure and tread; marked at 620 mi (1,000 km), 6,200 mi (10,000 km), 12,400 mi (20,000 km), 18,600 mi (30,000 km), 24,800 mi (40,000 km), 31,000 mi (50,000 km), 37,200 mi (60,000 km). Note 4: may vary with frequency of operation and riding style.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 20,000 km

6 items
  • Crankcase breather (clean or replace)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): clean or replace; marked at 12,400 mi (20,000 km), 24,800 mi (40,000 km), 37,200 mi (60,000 km).

  • Critical fasteners (check)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): check tightness; marked at 12,400 mi (20,000 km), 24,800 mi (40,000 km), 37,200 mi (60,000 km). Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Electrical switches and equipment (check)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): check operation; marked at 12,400 mi (20,000 km), 31,000 mi (50,000 km). Printed only at 12,400 and 31,000 mi. Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Engine oil filter cartridge (replace)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): replace; marked at 620 mi (1,000 km), 12,400 mi (20,000 km), 24,800 mi (40,000 km), 37,200 mi (60,000 km).

  • Spark plugs (replace)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): replace; marked at 12,400 mi (20,000 km), 31,000 mi (50,000 km). Printed only at 12,400 and 31,000 mi. Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

  • Front fork oil (replace)
    Front end
    Factory

    Factory: Maintenance schedule, Table 21 (pp.138-140): replace; marked at 12,400 mi (20,000 km), 24,800 mi (40,000 km), 37,200 mi (60,000 km). Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications.

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 24,000 km

1 item
  • Coolant (replace)
    Engine
    Factory

    Factory: Maintenance schedule, Table 21 (p.139): replace every 15,000 miles (24,000 km). Note 2: should be done by an authorized EBR dealer unless you have the proper tools, data and qualifications. The row also carries note 6, which is not printed on the notes page.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

6 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Replace hydraulic clutch fluid
    Primary and gearbox
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Brake and clutch fluid (replace)
    Brakes
    Factory

    Factory: Maintenance schedule, Table 21 note 3: change DOT 4 fluid and flush the brake and clutch systems every 2 years.

  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

No interval set

1 item
  • Battery (check, clean connections)
    Ignition and electrics
    Factory

    Factory: Maintenance schedule, Table 21 (p.139): check battery and clean connections; no interval marks printed; the row carries note 5, which is not printed on the notes page.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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Other 2014 Erik Buell Racing models

All 2014 Erik Buell Racing
2010-2014
1190R
Guideline