MotoService Log
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GasGas · Two-stroke single, premix, chain drive

MC 125

Library entry covers 2004-2025

58 factory 58 guideline

Published source

GASGAS MC 125 2024 Owner's Manual 3215157en, Service schedule 9.2, printed pp.29-30 (ManualsLib 3500180 pages 31-32)

Factory owner's handbook. Covers GASGAS MC 125 2024 owner's manual 3215157en; operating-hours service schedule.

116 items for a 2013 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Two-stroke
Engine lubrication
Two-stroke premix (oil in fuel)
Oil filtration
None (no filter)
Valve gear
None (two-stroke porting)
Ignition
Magneto (incl. magdyno, flywheel magneto)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2013 GasGas MC 125

On the road: every 150 mi

1 item
  • Check two-stroke oil tank / carry premix oil
    Pre-ride / on the road
    Guideline

    Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 300 mi

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 600 mi

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 mi or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 2,000 mi or 12 months

1 item
  • Replace spark plugs (two-stroke)
    Engine
    Guideline

Every 3,000 mi or 12 months

13 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Check / set ignition timing
    Ignition and electrics
    Guideline
  • Clean and gap contact breaker points, oil cam felt
    Ignition and electrics
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 3,000 mi or 2 years

1 item
  • Decarbonize exhaust ports, pipes and baffles
    Engine
    Guideline

    Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 4,000 mi or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 6,000 mi or 12 months

8 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 6,000 mi or 2 years

2 items
  • Lubricate and check automatic advance unit
    Ignition and electrics
    Guideline
  • Magneto: clean slip ring and pickup brush, check HT lead
    Ignition and electrics
    Guideline

Every 10,000 mi or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change gearbox oil
    Primary and gearbox
    Guideline

Every 12,000 mi or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 12,000 mi or 3 years

1 item
  • Replace points and condenser
    Ignition and electrics
    Guideline

Every 15,000 mi or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 16,000 mi or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 25,000 mi or 10 years

1 item
  • Magneto overhaul / re-magnetize, replace capacitor
    Ignition and electrics
    Guideline

    Weak spark when hot is the classic symptom. Old capacitors fail with age, not miles.

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 15 h or 2 years

24 items
  • Change the gear oil
    Engine
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check all screws, nuts, and hose clips for a tight fit
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the idle speed
    Engine
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Final check: check the vehicle for operating safety and take a test ride
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Make a service entry in GASGAS Motorcycles Dealer.net
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Read out the fault memory after the test ride using the GASGAS Motorcycles diagnostics tool
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Read out the fault memory using the GASGAS Motorcycles diagnostics tool
    Engine
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Take a test ride
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Change the fuel screen
    Fuel and air
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check all hoses (e.g. fuel, cooling, bleeder, drainage hoses, etc.) and sleeves for cracking, tightness, and correct routing
    Fuel and air
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Clean the air filter and air filter box
    Fuel and air
    Factory

    Factory: Service schedule 9.2 (p.30): every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check and charge the 12-V battery
    Ignition and electrics
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the chain tension
    Final drive
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Grease all moving parts (e.g., hand lever, chain, etc.) and check for smooth operation
    Final drive
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check that the brake linings of the front brake are secured
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check that the brake linings of the rear brake are secured
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the brake discs
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the brake lines for damage and tightness
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the free travel of the foot brake lever
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the free travel of the hand brake lever
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the tire condition
    Wheels and tires
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check tire pressure
    Wheels and tires
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check that the throttle cables are undamaged, routed without kinks, and set correctly
    Controls and cables
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the cables for damage and that there are no kinks in the routing
    Controls and cables
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

Every 15 h

17 items
  • Change the spark plug and spark plug connector
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check that the electrical system is functioning properly
    Engine
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the coolant level
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the reed valve housing, reed valve and intake flange
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the rim run-out
    Engine
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the clutch
    Primary and gearbox
    Factory

    Factory: Service schedule 9.2 (p.30): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the chain, rear sprocket, engine sprocket, and chain guide
    Final drive
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the link fork
    Front end
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the steering head bearing for play
    Front end
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 15 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the frame
    Rear suspension and frame
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the shock absorber linkage
    Rear suspension and frame
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the front brake fluid level
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the rear brake fluid level
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the spoke tension
    Wheels and tires
    Factory

    Factory: Service schedule 9.2 (p.29): after 1 operating hour (one-time); every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the wheel bearing for play
    Wheels and tires
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the wheel hubs
    Wheels and tires
    Factory

    Factory: Service schedule 9.2 (p.29): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Perform minor engine service: change the piston; check the cylinder head; change the O-rings of the manifold and the cylinder head; check the cylinder and Z dimension; clean the exhaust control; check the exhaust control for function and smooth operation; program the exhaust control end positions; check and clean the pressure sensor flange
    Controls and cables
    Factory

    Factory: Service schedule 9.2 (p.30): every 15 operating hours; every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

Every 45 h or 2 years

4 items
  • Check the basic throttle valve position sensor setting
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): after 15 operating hours (one-time, open circle); every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the electric starter drive
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the fuel pressure
    Fuel and air
    Factory

    Factory: Service schedule 9.2 (p.30): after 1 operating hour (one-time); every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Lubricate the steering head bearing
    Front end
    Factory

    Factory: Service schedule 9.2 (p.30): every 45 operating hours; every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

Every 45 h

8 items
  • Change the glass fiber yarn filling in the main muffler
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the antifreeze and coolant level
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check/correct the fluid level of hydraulic clutch
    Primary and gearbox
    Factory

    Factory: Service schedule 9.2 (p.29): every 45 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Perform major engine service including removing and installing the engine: change the connecting rod, conrod bearing, and crank pin; check the transmission and the shift mechanism; change all the engine bearings, the radial shaft seal rings and the seals
    Primary and gearbox
    Factory

    Factory: Service schedule 9.2 (p.30): every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the fork bearing for play
    Front end
    Factory

    Factory: Service schedule 9.2 (p.29): every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Service the fork
    Front end
    Factory

    Factory: Service schedule 9.2 (p.30): every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Check the shock absorber heim joint for play
    Rear suspension and frame
    Factory

    Factory: Service schedule 9.2 (p.29): every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Perform the shock absorber service
    Rear suspension and frame
    Factory

    Factory: Service schedule 9.2 (p.30): every 45 operating hours; every 90 operating hours. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

Every 90 h or 2 years

4 items
  • Change the fuel filter
    Fuel and air
    Factory

    Factory: Service schedule 9.2 (p.30): every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Change the hydraulic clutch fluid
    Primary and gearbox
    Factory

    Factory: Service schedule 9.2 (p.29): every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Change the front brake fluid
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Change the rear brake fluid
    Brakes
    Factory

    Factory: Service schedule 9.2 (p.29): every 90 operating hours; every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

5 items
  • Change the coolant
    Engine
    Factory

    Factory: Service schedule 9.2 (p.30): every 24 months. Legend: open circle = one-time interval; filled circle = periodic interval. Column header for 15 hours reads "After 15 operating hours / Every 15 operating hours".

  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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