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Generic · Two-stroke single, premix, CVT belt drive

Ideo (49 cc)

Library entry covers 2006-2010

24 factory 51 guideline

Published source

Generic IDEO 50cc Benutzerhandbuch, Wartungsplan printed pp.20-21 (ManualsLib.de)

Factory owner's handbook. Covers Generic IDEO 50cc Benutzerhandbuch (German); no year printed on the pages read.

75 items for a 2009 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Two-stroke
Engine lubrication: Two-stroke premix (oil in fuel)
Oil filtration: None (no filter)
Valve gear: None (two-stroke porting)
Ignition: Magneto (incl. magdyno, flywheel magneto)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Single carburetor
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Separate gearbox oil
Clutch control: Automatic or semi-automatic
Final drive: Belt CVT, scooter automatic
Front suspension: Telescopic fork
Rear suspension: Swingarm, twin shocks
Front brake: Drum (or band / stirrup)
Rear brake: Drum (or band / belt rim)
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2009 Generic Ideo (49 cc)

On the road: every 200 km

1 item

Check two-stroke oil tank / carry premix oil

Pre-ride / on the road

Guideline

Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 500 km

2 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline

Every 1,600 km or 6 months

3 items

Adjust front drum brake

Brakes

Guideline
Adjust rear drum brake and rod / cable linkage

Brakes

Guideline
Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 3,000 km or 6 months

21 items

Air intake system (check air cut-off valve, reed switch and lines)

Engine

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km; replace if necessary. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Exhaust system (check for leaks, retighten, replace gaskets)

Engine

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Idle speed (check, adjust)

Engine

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Lights and switches (check, adjust headlight)

Engine

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Oil pump (check, bleed if necessary)

Engine

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Air filter (clean with solvent)

Fuel and air

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km; replace if necessary; clean more often in dusty or wet conditions. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Fuel line (check for cracks and damage)

Fuel and air

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km; replace if necessary. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Fork (check operation and oil leaks)

Front end

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Steering bearings (check)

Front end

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 4000, 7000, 13000 and 16000 km; repack at 10000 km. Repack moderately with lithium soap grease every 10000 miles (16000 km) or 18 months (as printed). Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Frame mounts and fasteners (check, adjust)

Rear suspension and frame

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Main stand (check, lubricate)

Rear suspension and frame

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Shock absorber (check operation and oil leaks)

Rear suspension and frame

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Front brake (check operation, fluid level, leaks; pads)

Brakes

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 4000, 7000, 10000, 13000 and 16000 km; change pads if necessary. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Front brake lever pivot (lubricate with silicone grease)

Brakes

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Rear brake (check operation; cable and shoes)

Brakes

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 4000, 7000, 10000, 13000 and 16000 km; replace cable and shoes if necessary. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Rear brake lever pivot (lubricate with lithium soap grease)

Brakes

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Tires (check tread, damage, pressure)

Wheels and tires

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Wheel bearings (check)

Wheels and tires

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Wheels (check balance and damage)

Wheels and tires

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Bowden cables (lubricate)

Controls and cables

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 4000, 7000, 10000, 13000 and 16000 km; apply GENERIC chain and cable lube or 10W-30 engine oil. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.
Throttle grip housing and cable (check play, adjust, lubricate)

Controls and cables

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000, 7000, 10000, 13000 and 16000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.

Every 3,000 km or 12 months

1 item

Replace spark plugs (two-stroke)

Engine

Guideline

Every 5,000 km or 12 months

11 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean fuel tap filter / sediment bowl

Fuel and air

Guideline
Check / set ignition timing

Ignition and electrics

Guideline
Clean and gap contact breaker points, oil cam felt

Ignition and electrics

Guideline
Adjust automatic / semi-automatic clutch

Primary and gearbox

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 5,000 km or 2 years

1 item

Decarbonize exhaust ports, pipes and baffles

Engine

Guideline

Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 6,000 km or 12 months

1 item

Gear oil (check leaks, change)

Engine

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 1000, 7000 and 13000 km. Items marked * need special tools, data and skills and should be done by a GENERIC dealer.

Every 6,000 km

1 item

V-belt (check)

Engine

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: marked at 4000 and 10000 km; check, replace every 6000 km (as printed). Items marked * need special tools, data and skills and should be done by a GENERIC dealer.

Every 6,500 km or 12 months

3 items

Inspect, clean and gap spark plugs

Engine

Guideline
Inspect CVT drive belt, rollers / sliders and clutch shoes

Final drive

Guideline

Typical scooter interval. Your owner's manual figure governs; check belt width against the service limit.
Lubricate brake cam spindles, check linings and drums

Brakes

Guideline

Every 9,500 km or 12 months

7 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Clean carburetor float bowl(s), check float level and jets

Fuel and air

Guideline

Ethanol fuel varnishes old carbs quickly in storage.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 9,500 km or 2 years

2 items

Lubricate and check automatic advance unit

Ignition and electrics

Guideline
Magneto: clean slip ring and pickup brush, check HT lead

Ignition and electrics

Guideline

Every 16,000 km or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change gearbox oil

Primary and gearbox

Guideline

Every 19,500 km or 2 years

2 items

Replace air filter element

Fuel and air

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 19,500 km or 3 years

2 items

Replace points and condenser

Ignition and electrics

Guideline
Replace CVT drive belt

Final drive

Guideline

Typical scooter interval, or sooner if the belt is cracked, glazed or below its width limit.

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km

1 item

Replace brake linings / skim drums (wear based)

Brakes

Guideline

Every 25,500 km or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 40,000 km or 10 years

1 item

Magneto overhaul / re-magnetize, replace capacitor

Ignition and electrics

Guideline

Weak spark when hot is the classic symptom. Old capacitors fail with age, not miles.

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

3 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Brake lines (replace)

Brakes

Factory

Factory: Wartungsplan (printed pp.20-21, translated from German), columns 1000 km or 1 month, 4000 km or 6 months, 7000 km or 12 months, 10000 km or 18 months, 13000 km or 24 months, 16000 km or 30 months: Note: replace the brake lines every two years or when porous or damaged; always change the brake fluid when the master or wheel cylinders are dismantled.

Every 4 years

1 item

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.