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Honda · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

XR 150

Library entry covers 2015-2025

29 factory 35 guideline

Published source

Honda XR150L Owner's Manual 32KRHH100 (English, Philippines market), Maintenance Schedule pp.33-34

Factory owner's handbook. Covers XR150L; 2018 Philippines market owner's manual 32KRHH100 (English).

64 items for a 2018 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, twin shocks
Front brake: Disc, hydraulic
Rear brake: Drum (or band / belt rim)
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2018 Honda XR 150

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

2 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline

On the road: every 1,000 km

2 items

Check chain slack and rear wheel alignment

Pre-ride / on the road

Factory

Manual: Drive chain (inspect). Factory: Inspect and lubricate every 1000 km (600 mi); pre-ride check; service more frequently when riding off-road
Lubricate drive chain

Pre-ride / on the road

Factory

Manual: Drive chain (lubricate). Factory: Inspect and lubricate every 1000 km (600 mi); service more frequently when riding off-road

Every 1,600 km or 6 months

1 item

Adjust rear drum brake and rod / cable linkage

Brakes

Guideline

Every 4,000 km or 12 months

13 items

Change engine oil

Engine

Factory

Manual: Engine oil (replace). Factory: Replace at 1000 km (600 mi) initial, then every 4000 km (2500 mi) through 24000 km; annual replace; pre-ride level check; service more frequently when riding off-road
Check engine breather and oil return

Engine

Factory

Manual: Crankcase breather (clean). Factory: Clean every 4000 km; annual clean; service more frequently in rain or at full throttle
Engine idle speed (inspect)

Engine

Factory

Factory: At 1000 km, then every 4000 km; annual check; dealer item (intermediate)
Headlight aim (inspect)

Engine

Factory

Factory: Every 4000 km; annual check
Check throttle cable(s) free play and return

Fuel and air

Factory

Manual: Throttle operation (inspect). Factory: Every 4000 km; annual check; pre-ride check; dealer item (intermediate)
Replace fuel lines

Fuel and air

Factory

Manual: Fuel line (inspect). Factory: Every 4000 km; annual check; dealer item (intermediate)
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Factory

Manual: Clutch system (inspect). Factory: At 1000 km, then every 4000 km; annual check; pre-ride check
Grease and check center / side stand and springs

Rear suspension and frame

Factory

Manual: Side stand (inspect). Factory: Every 4000 km; annual check
Inspect rear shocks for leaks and damping

Rear suspension and frame

Factory

Manual: Suspension (inspect). Factory: Every 4000 km; annual check; dealer item (intermediate)
Brake system (inspect)

Brakes

Factory

Factory: At 1000 km, then every 4000 km; annual check; pre-ride check
Brakelight switch (inspect)

Brakes

Factory

Factory: Every 4000 km; annual check
Check brake pads and discs

Brakes

Factory

Manual: Brake shoes/pads wear (inspect). Factory: Every 4000 km; annual check; pre-ride check
Inspect tire tread, sidewalls and date codes

Wheels and tires

Factory

Manual: Wheels/tires (inspect). Factory: At 1000 km, then every 4000 km; annual check; pre-ride check; service more frequently when riding off-road; dealer item (technical)

Every 4,000 km

3 items

Check and adjust valve clearances

Engine

Factory

Manual: Valve clearance (inspect). Factory: Inspect at 1000 km, then every 4000 km; dealer item (intermediate)
Replace fuel filter

Fuel and air

Factory

Manual: Fuel strainer screen (clean). Factory: Clean every 4000 km (4000-24000 km); dealer item (intermediate)
Drive chain slider (inspect)

Final drive

Factory

Factory: Every 4000 km; no annual mark

Every 5,000 km or 12 months

6 items

Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 6,500 km or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Lubricate brake cam spindles, check linings and drums

Brakes

Guideline

Every 8,000 km or 12 months

2 items

Nuts, bolts, fasteners (inspect)

Engine

Factory

Factory: Inspect at 1000, 8000, 16000, 24000 km; annual check; service more frequently when riding off-road; dealer item (intermediate)
Replace oil filter

Engine

Guideline

Every 8,000 km

1 item

Replace spark plugs

Engine

Factory

Manual: Spark plug (replace). Factory: Inspect at 4000/12000/20000 km, replace at 8000/16000/24000 km

Every 9,500 km or 12 months

5 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km or 12 months

2 items

Secondary air supply system (inspect)

Engine

Factory

Factory: Inspect at 12000 and 24000 km; annual check; service more frequently in unusually wet or dusty areas; dealer item (intermediate)
Check steering head bearing adjustment

Front end

Factory

Manual: Steering head bearings (inspect). Factory: Inspect at 1000, 12000, 24000 km; annual check; dealer item (technical)

Every 12,000 km

2 items

Clean oil strainers / mesh screens

Engine

Factory

Manual: Engine oil strainer screen (clean). Factory: Clean at 12000 and 24000 km; dealer item (technical)
Engine oil centrifugal filter (clean)

Engine

Factory

Factory: Clean at 12000 and 24000 km; dealer item (technical)

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 16,000 km

1 item

Replace air filter element

Fuel and air

Factory

Manual: Air cleaner (replace). Factory: Replace at 16000 km (only mark in the 24000 km table); service more frequently in unusually wet or dusty areas; dealer item (intermediate)

Every 19,500 km or 2 years

2 items

Synchronize throttle bodies

Fuel and air

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 24,000 km or 3 years

2 items

Secondary air supply PAIR filter (replace)

Fuel and air

Factory

Factory: Replace at 24000 km; regular replace every 3 years; replacement requires mechanical skill; dealer item (intermediate)
Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km

1 item

Replace brake linings / skim drums (wear based)

Brakes

Guideline

Every 29,000 km

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

3 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Factory

Manual: Brake fluid (replace). Factory: Regular replace every 2 years; inspect every 4000 km and annually; pre-ride check; replacement requires mechanical skill

Every 4 years

2 items

Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

2 items

Lights/Horn (pre-ride check)

Engine

Factory

Factory: Maintenance schedule pp.33-34: I in the Pre-ride Check column only; no distance or time column marked. (Read from the page images, ManualsLib Honda XR150L 2018 owner's manual pp.33-34.)
Fuel Level (pre-ride check)

Fuel and air

Factory

Factory: Maintenance schedule pp.33-34: I in the Pre-ride Check column only; no distance or time column marked. (Read from the page images, ManualsLib Honda XR150L 2018 owner's manual pp.33-34.)

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.