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Husaberg · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

FE 501

Library entry covers 1995-2014

64 factory 54 guideline

Published source

Husaberg Owner's Manual 2014 FE 450 / FE 501 (3802040en), 10.1 Service schedule and 10.2 Service work, printed pp.32-33 (ManualsLib 831964 pages 34-35)

Factory owner's handbook. Covers Husaberg 2014 owner's manual 3802040en covering the FE 450 EU/AUS and FE 501 EU/AUS/USA; operating-hours schedule.

118 items for a 1998 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

1998 Husaberg FE 501

On the road: every 200 mi

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 600 mi

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 mi or 1 month

1 item
  • Check battery electrolyte, top up with distilled water
    Ignition and electrics
    Guideline

    Wet-cell batteries on old machines need regular topping up, more in hot weather.

Every 1,000 mi or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 3,000 mi or 12 months

13 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 4,000 mi or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 6,000 mi or 12 months

6 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 6,000 mi or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 8,000 mi or 2 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 10,000 mi or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 12,000 mi or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 15 h

39 items
  • Adjust the idle speed
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the engine oil and oil filter and clean the oil screens
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check that the electrical equipment is functioning properly
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check that the radiator fan is functioning properly
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the antifreeze and coolant level
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the headlight setting
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the rim run-out
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the screws and nuts for tightness
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Final check: check the vehicle for roadworthiness and take a test ride
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Make the service entry in HUSABERG DEALER.NET and in the service record
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Read out the fault memory using the HUSABERG diagnostic tool
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Read out the fault memory using the HUSABERG diagnostics tool after a test ride
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the fuel screen
    Fuel and air
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check all hoses (e.g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing
    Fuel and air
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the fuel pressure
    Fuel and air
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Clean the air filter and air filter box
    Fuel and air
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check and charge the battery
    Ignition and electrics
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check/rectify the fluid level of the hydraulic clutch
    Primary and gearbox
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the chain tension
    Final drive
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the chain, rear sprocket, engine sprocket and chain guide
    Final drive
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Grease all moving parts (e.g., side stand, hand lever, chain) and check for smooth operation
    Final drive
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the steering head bearing play
    Front end
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the frame and swingarm
    Rear suspension and frame
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the heim joints at the top and bottom of the shock absorber
    Rear suspension and frame
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the brake discs
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the brake lines for damage and leakage
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the free travel of the foot brake lever
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the free travel of the hand brake lever
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the front brake fluid level
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the front brake linings
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the rear brake fluid level
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the rear brake linings
    Brakes
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the spoke tension
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the tire air pressure
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the tire condition
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the wheel bearing for play
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the wheel hubs
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check that the cables are undamaged, routed without sharp bends and set correctly
    Controls and cables
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the cables for damage and routing without sharp bends
    Controls and cables
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 15 operating hours; every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

Every 30 h

4 items
  • Change the glass fiber yarn filling of the main muffler
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the valve clearance
    Engine
    Factory

    Factory: 10.1 Service schedule (printed p.32): once after 1 operating hour (one-time); every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the clutch
    Primary and gearbox
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the swingarm bearing
    Rear suspension and frame
    Factory

    Factory: 10.1 Service schedule (printed p.32): every 30 operating hours/after every race. Legend: open circle = one-time interval; filled circle = periodic interval.

Every 45 h

2 items
  • Perform a fork service
    Front end
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): once after 15 operating hours (one-time); every 45 operating hours; every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Service the shock absorber
    Rear suspension and frame
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 45 operating hours; every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

Every 135 h

14 items
  • Change all engine bearings
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the connecting rod, conrod bearing and crank pin
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the piston
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the spark plug and spark plug connector
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the suction pump
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the valves, valve springs and valve spring seats
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the cylinder head
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the oil pressure regulator valve
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the oil pumps and lubrication system
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check/measure the cylinder
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the timing assembly
    Ignition and electrics
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the transmission and shift mechanism
    Primary and gearbox
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Replace the timing chain
    Final drive
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check the camshaft and cam lever
    Controls and cables
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): every 135 operating hours/every 70 operating hours when used for motorsports. Legend: open circle = one-time interval; filled circle = periodic interval.

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 12 months

6 items
  • Clean the spark arrestor (FE 501 USA)
    Engine
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): annually. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the hydraulic clutch fluid
    Primary and gearbox
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): annually. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Lubricate the steering head bearing
    Front end
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): annually. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the front brake fluid
    Brakes
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): annually. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Change the rear brake fluid
    Brakes
    Factory

    Factory: 10.2 Service work as additional order (printed p.33): annually. Legend: open circle = one-time interval; filled circle = periodic interval.

  • Check speedometer / odometer against a known distance
    Controls and cables
    Guideline

    Old speedos drift with tire size and drive wear. Use phone GPS over a measured 10 miles / km.

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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Other 1998 Husaberg models

All 1998 Husaberg
1990-2000
FC 501
Guideline
1995-2014
FE 350
Guideline
1995-2001
FE 600
Guideline
1996-2003
FE 400
Guideline