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Husqvarna · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

SM 510

Library entry covers 2005-2010

71 factory 50 guideline

Published source

Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006 (Part N. 8000 A5911, 03-2006), periodic maintenance schedule SMR 400, 450, 510, p.B.25-B.27 (manualslib.de 1345805 p.71-73)

Factory service manual. Covers Husqvarna 2006 workshop manual (SMR 400, 450, 510; SM 400-450-510 R).

121 items for a 2006 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2006 Husqvarna SM 510

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

9 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 5,000 km

25 items
  • Bolts and nuts tightness general check
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C at the first 1000 km, then every 5000 km.

  • Coolant hoses and clamps, radiator hoses/water pump (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km.

  • Drive sprocket (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km.

  • Engine oil and oil filter cartridge (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S at the first 1000 km, then every 5000 km (competition: 3 hours, then every 5 hours).

  • Exhaust pipe and muffler (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km; replace if necessary.

  • Intake manifold (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km.

  • Rear driven sprocket screws (check tightening)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C at the first 1000 km, then every 5000 km.

  • Rear suspension links needle bearings and gudgeon pin (lubricate)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. L every 5000 km.

  • Spark plug (clean)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. P every 5000 km.

  • Spark plug cap (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km; replace if necessary.

  • Valve clearance (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C (clearance) at the first 1000 km, then every 5000 km (competition: 3 hours, then every 5 hours).

  • Air filter (clean and oil)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. P, L every 5000 km; replace if necessary.

  • Clutch control assembly (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km.

  • Clutch discs (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km; replace if necessary.

  • Clutch hub (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km; replace if necessary.

  • Primary drive gears (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km; replace if necessary.

  • Chain guide roller and bearings (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km; replace if necessary.

  • Rear chain guide and chain guard (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C at the first 1000 km, then every 5000 km; replace if necessary.

  • Rear transmission chain (check and lubricate)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C, L at the first 1000 km, then every 5000 km.

  • Valve timing chain slider (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km.

  • Side stand (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km.

  • Brake pads (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C at the first 1000 km, then every 5000 km; replace if necessary.

  • Front and rear brake system fluid (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km.

  • Throttle and starting decompressor cables (check)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 5000 km; replace if necessary.

  • Throttle control assembly (check and lubricate)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C, L every 5000 km.

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km

46 items
  • Camshaft (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Connecting rod assembly (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Crankcase bearings (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Crankcase/cylinder head hose (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Cylinder assembly (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Drive sprocket (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Handlebar holders and fastening set (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C at the first 1000 km, then every 10000 km.

  • Intake and exhaust rocker arms (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Intake manifold (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km; replace if necessary.

  • Oil pump (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Piston assembly (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Radiators (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Rear drive sprocket (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Rear suspension links bushings (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Spark plug (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Starter decompressor system (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Starting gears (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Starting pedal (lubricate)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. L every 10000 km.

  • Valve cups and half cones (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Valve springs (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Valves (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km (competition: every 15 hours).

  • Carburetor (clean)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. P every 10000 km.

  • Carburetor throttle valve (check)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Fuel hoses (check)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Valve timing driven gear (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Valve timing driving gear (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Clutch control assembly (overhaul)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. R every 10000 km.

  • Clutch discs (replace)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Clutch pressure plate, springs, housing and disengagement rod (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; springs and housing replace if necessary.

  • Rear chain slider (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Rear transmission chain (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Valve timing chain (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Valve timing chain slider (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Valve timing chain tensioner (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Front fork (overhaul)
    Front end
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. R every 10000 km.

  • Steering head, stem and steering bracket (lubricate)
    Front end
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. L every 10000 km.

  • Rear shock absorber (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Rear swing arm bushings (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km.

  • Saddle frame and engine fastening bolts (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C at the first 1000 km, then every 10000 km.

  • Brake system pump/caliper hoses (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Front and rear brake system fluid (replace)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. S every 10000 km.

  • Front brake disc (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Rear brake disc (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Wheel hub bearings (check)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C every 10000 km; replace if necessary.

  • Wheel spokes tension (check)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. C at the first 1000 km, then every 10000 km.

  • Throttle and starting decompressor cables (lubricate)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule, SMR 400, 450, 510 (Husqvarna workshop manual TE 250-450-510/2006, TC 250-450-510/2006, SM 400-450-510 R/2006, SMR 450 R/2006, Part N. 8000 A5911, 03-2006, p.B.25-B.27; see your Husqvarna dealer for these services). Columns for the standard street-legal motorcycle with limited power engine: coupon after the first 1000 km, every 5000 km, every 10000 km; for the SMR 450/R competition motorcycle with full power engine: after the first 3 hours, every 5 hours, every 15 hours. Intervals here use the street-legal km columns. Key: C check; C (clearance) clearance check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace all gaskets at every removal; replace screws and nuts if worn; general check after racing use on muddy or sandy grounds. L every 10000 km.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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