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Husqvarna · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

SM 610

Library entry covers 1999-2010

42 factory 50 guideline

Published source

Husqvarna SM 610, TE 610 I.E. workshop manual (Part N. 8000 A7918, 02-2007), periodic maintenance schedule p.B.1-B.5 (manualslib.de 1177745 p.29-33)

Factory service manual. Covers Husqvarna SM 610 and TE 610 I.E. workshop manual, 02-2007.

92 items for a 2010 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2010 Husqvarna SM 610

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 km or 6 months

3 items
  • Headlamp beam aim (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and coupon A.

  • Spark plug (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and coupon A.

  • Ignition timing (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupon A only.

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

29 items
  • Bolts and nuts general tightening (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and every coupon A to E.

  • Coolant (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and coupons A, B and D.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery; S at coupon A (1000 km) and at every coupon B to E.

  • Lights, visual signals and horn (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and every coupon A to E.

  • Lubrication and greasing
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery; L at every coupon A to E.

  • Motorcycle road test
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. At pre-delivery and every coupon A to E.

  • Valve clearance (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupon A (1000 km) and at every coupon B to E.

  • Air filter (replace)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. P at coupon A (1000 km); S at coupons B to E.

  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Fuel filter (clean)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupon A (1000 km); P at coupons B to E.

  • Battery (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. CA (charge for 10 hours) at pre-delivery; C at coupons B to E.

  • Ignition cover (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupons B to E; replace if necessary.

  • Rear sprocket and gearbox output sprocket (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupons B and D.

  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Drive chain and chain rollers (check and lubricate)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery; C-L at coupons A, B and D.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Side stand screws (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and every coupon A to E.

  • Brake fluid (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and coupons A, B and D; bleed the system if necessary.

  • Brake hydraulic controls (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and every coupon A to E.

  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline
  • Tire pressure and wear (check)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and every coupon A to E; replace if necessary.

  • Wheel spoke tension (check)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupon A (1000 km) and at every coupon B to E.

  • Flexible controls (clean)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and coupon A; P at coupons B to E.

  • Throttle control (check)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery and every coupon A to E.

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km or 2 years

17 items
  • Coolant (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. S at coupons C and E.

  • Electric fan (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery, coupon A (1000 km) and coupons C and E.

  • Engine oil filter cartridge (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. S at coupon A (1000 km) and coupons C and E.

  • Engine oil suction filter (clean)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. P at coupon A (1000 km) and coupons C and E.

  • Spark plug (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. S at coupons C and E.

  • Starting gears assembly (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupons C and E.

  • Fuel tank (clean)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. P at coupons C and E.

  • Clutch discs (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupons C and E; replace if necessary.

  • Clutch flexible coupling (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupons C and E.

  • Rear sprocket and gearbox output sprocket (replace)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. S at coupons C and E.

  • Drive chain and chain rollers (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. S at coupons C and E.

  • Timing chain (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupons C and E.

  • Front fork oil (replace and overhaul)
    Front end
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. S-R at coupons C and E.

  • Steering head bearings play (check)
    Front end
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupon A (1000 km) and coupons C and E.

  • Brake fluid (replace)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. S at coupons C and E.

  • Brake pads wear (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupon A (1000 km) and coupons C and E.

  • Wheel hub bearings (check)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at coupons C and E.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

No interval set

2 items
  • Instruments (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery only.

  • Locks (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna SM 610, TE 610 I.E. workshop manual, 02-2007, p.B.1-B.5). Columns: pre-delivery; coupon A after 1000 km (620 mi) or 6 months; B after 5000 km (3100 mi) or 12 months; C after 10000 km (6200 mi) or 24 months; D after 15000 km (9300 mi) and E after 20000 km (12400 mi), only if reached within 24 months; whichever comes first. Key: C check and/or adjust; S replace; P clean; L lubricate and/or grease; R overhaul; CA charge for 10 hours. C at pre-delivery only.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

Keep up with this schedule on your phone

Add the bike in the app and this chart loads itself, ready to log against and edit.

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