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Husqvarna · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

TC 449

Library entry covers 2011-2013

68 factory 52 guideline

Published source

Husqvarna TC 449 i.e. 2012 specifications, operation and maintenance manual, scheduled maintenance chart appendix A8-A10 and A14-A17 (ManualsLib.mx 616962 pp.278-287)

Factory source. Covers Husqvarna TC 449 i.e. manual titled 2012 (model year 2011 printed in its ID table); competition chart in hours.

120 items for a 2013 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, hydraulic
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2013 Husqvarna TC 449

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

10 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

1 item
  • Inspect, clean and gap spark plugs
    Engine
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 4 h

17 items
  • Coolant (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours. Replace if necessary.

  • Coolant hoses and clamps (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours.

  • Exhaust pipe and muffler (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours. Replace if necessary.

  • Footrests, pins and springs (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours. Replace if necessary.

  • Radiators (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours.

  • Clutch control assembly (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours.

  • Gearbox output sprocket / rear sprocket (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C after the first 4 hours; C every 4 hours. Replace if necessary.

  • Chain guide roller, bearings (check)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours.

  • Chain slider (check)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours. Replace if necessary.

  • Rear chain guide / rear chain guard (check)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours. Replace if necessary.

  • Rear suspension kinematic mechanisms, shock absorber bearings (lubricate)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). L (*) every 4 hours.

  • Side stand (TE - TXC) (check)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours.

  • Swinging arm pivot bearings on chassis (lubricate)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). L (*) every 4 hours.

  • Brake pads (check)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours. Replace if necessary.

  • Front brake system fluid (check)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours.

  • Rear brake system fluid (check)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 4 hours.

  • Throttle control assembly (check and lubricate)
    Controls and cables
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C/L every 4 hours.

Every 8 h

9 items
  • Handlebar holders and fastenings (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C after the first 4 hours; C every 8 hours.

  • Lights, indications, horn (TE) (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C after the first 4 hours; C every 8 hours.

  • Battery (check)
    Ignition and electrics
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 8 hours.

  • Secondary drive chain (change)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). S every 8 hours.

  • Steering head, steering crown with pin (lubricate)
    Front end
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). L every 8 hours.

  • Subframe and engine retaining screws (check)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C after the first 4 hours; C every 8 hours.

  • Front brake disc (check)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 8 hours. Replace if necessary.

  • Rear brake disc (check)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 8 hours. Replace if necessary.

  • Wheel spokes tension (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C after the first 4 hours; C every 8 hours.

Every 10 h

7 items
  • Engine oil (change)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 10 hours.

  • Engine oil filters (change/clean)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S/P every 10 hours. Replace if necessary.

  • Gear shift pedal (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 10 hours.

  • Intake coupling (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 10 hours. Replace if necessary.

  • Spark plug (clean)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). P every 10 hours.

  • Air filter (clean and lubricate)
    Fuel and air
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). P/L every 10 hours. Replace if necessary. (*) Every 5 hours for off-road use.

  • Clutch plates (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 10 hours. Replace if necessary.

Every 16 h

8 items
  • Handlebar holders and fastenings (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C after the first 4 hours; C every 16 hours.

  • Overall tightening of nuts and bolts (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C after the first 4 hours; C every 16 hours.

  • Fuel hoses (check)
    Fuel and air
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 16 hours. Replace if necessary.

  • Steering head, steering crown with pin (check)
    Front end
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 16 hours.

  • Brake system pump/caliper hose (check)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 16 hours. Replace if necessary.

  • Front brake system fluid (change)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). S every 16 hours.

  • Rear brake system fluid (change)
    Brakes
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). S every 16 hours.

  • Wheel hub bearings (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section (after first 4 hours, every 4, 8, 16 hours). C every 16 hours. Replace if necessary.

Every 25 h

5 items
  • Cylinder head gasket (change)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 25 hours.

  • Spark plug (change)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 25 hours.

  • Starter gears (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 25 hours. Replace if necessary.

  • Valves (check clearance)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C (*) every 25 hours.

  • Primary torque limiter (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 25 hours. Replace if necessary.

Every 40 h

19 items
  • Camshaft (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours.

  • Crankcase bearings (change)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 40 hours.

  • Crankshaft (change)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 40 hours.

  • Cylinder (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Oil pump (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours.

  • Piston (change)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 40 hours.

  • Valve buckets and rocker arm (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Valve spring retainers and valve collets (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Valve springs (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Valves (change)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 40 hours.

  • Timing drive gear (check)
    Ignition and electrics
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Timing driven gear (check)
    Ignition and electrics
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Clutch housing (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Clutch hub (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Clutch pressure plate (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Clutch pushrod (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Timing chain (change)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). S every 40 hours.

  • Timing chain slider (check)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

  • Timing chain tensioner (check)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 40 hours. Replace if necessary.

Every 70 h

2 items
  • Cylinder head (check)
    Engine
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 70 hours.

  • Gearbox (check)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Engine section (every 10, 25, 40, 70 hours). C every 70 hours. Replace if necessary.

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

5 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Replace hydraulic clutch fluid
    Primary and gearbox
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

No interval set

1 item
  • Secondary drive chain (check and lubricate)
    Final drive
    Factory

    Factory: Scheduled maintenance chart, competition use at full power, dealer services (Husqvarna TC 449 i.e. 2012 manual, appendix pp.A8-A10 engine and A14-A17 chassis). Codes: C = check, C (*) = check clearance, L = lubricate, L (*) = lubricate every time after washing with a pressure washer, P = clean, P/S = clean or change depending on conditions of use, S = change. Chassis section. C/L after the first 4 hours.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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