MotoService Log
No photo of this model in the library yet.

Have this bike? Send a photo or the manual's service chart

Husqvarna · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

TC 510

Library entry covers 2005-2008

78 factory 52 guideline

Published source

Husqvarna TE-TC 250, 450, 510 - 2005 owner's manual (multilingual), periodic maintenance schedule (manualslib.de 85770 p.294, 296, 298)

Factory owner's handbook. Covers Husqvarna TE-TC 250, 450, 510 - 2005 owner's manual.

130 items for a 2005 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2005 Husqvarna TC 510

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

11 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

8 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 3 h

1 item
  • Rear transmission chain (check and lubricate)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C, L after the first 3 hours.

Every 4 h

17 items
  • Coolant (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX; replace if necessary.

  • Drive sprocket (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX.

  • Exhaust pipe and muffler (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX; replace if necessary.

  • Radiators, coolant hoses and clamps, radiator/water pump hose (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX.

  • Rear suspension needle bearings and gudgeon pins (lubricate)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. L every 4 hours MX.

  • Air filter (clean and oil)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. P, L every 4 hours MX.

  • Carburetor (clean)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. P every 4 hours MX.

  • Fuel hoses (check)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX; replace if necessary.

  • Clutch control assembly (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX.

  • Chain guide roller and bearings (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX.

  • Rear chain guide and chain guard (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX; replace if necessary.

  • Side stand (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX.

  • Brake pads (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX; replace if necessary.

  • Brake system pump/caliper hoses (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX.

  • Front and rear brake system fluid (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX.

  • Throttle and starting decompressor cables (check)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 4 hours MX; replace if necessary.

  • Throttle control assembly (check and lubricate)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C, L every 4 hours MX.

Every 8 h

18 items
  • Drive sprocket (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 8 hours MX; replace if necessary.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S after the first 3 hours, then every 8 hours MX.

  • Exhaust muffler packing (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 8 hours MX.

  • Footrests, pins and springs (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 8 hours MX; replace if necessary.

  • Intake manifold (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 8 hours MX.

  • Oil filter cartridge and net oil filter (replace, clean)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S, P after the first 3 hours, then every 8 hours MX.

  • Rear drive sprocket (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 8 hours MX; replace if necessary.

  • Rear driven sprocket screws (check tightening)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C after the first 3 hours, then every 8 hours MX.

  • Spark plug (clean)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. P every 8 hours MX.

  • Clutch discs (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 8 hours MX; replace if necessary.

  • Rear transmission chain (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 8 hours MX; replace if necessary.

  • Front fork (overhaul)
    Front end
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. R every 8 hours MX.

  • Steering head and steering crown with pin (lubricate)
    Front end
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. L every 8 hours MX.

  • Rear swing arm pivot needle bearings (lubricate)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. L every 8 hours MX.

  • Front brake disc (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 8 hours MX; replace if necessary.

  • Rear brake disc (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 8 hours MX; replace if necessary; rotate the fixing bushings 45 degrees.

  • Wheel spokes tension (check)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C after the first 3 hours, then every 8 hours MX.

  • Gear control pedal (check)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 8 hours MX.

Every 16 h

12 items
  • Bolts and nuts tightness general check
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C after the first 3 hours, then every 16 hours MX.

  • Handlebar holders and fastening set (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C after the first 3 hours, then every 16 hours MX.

  • Rear suspension links bushings (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 16 hours MX.

  • Spark plug (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 16 hours MX.

  • Spark plug cap (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 16 hours MX.

  • Valve clearance (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C after the first 3 hours, then every 16 hours MX.

  • Clutch hub (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 16 hours MX; replace if necessary.

  • Primary drive gears (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 16 hours MX.

  • Rear chain slider (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 16 hours MX; replace if necessary.

  • Rear swing arm bushings (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 16 hours MX.

  • Saddle frame and engine fastening bolts (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C after the first 3 hours, then every 16 hours MX.

  • Throttle and starting decompressor cables (lubricate)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. L every 16 hours MX.

Every 32 h

10 items
  • Intake manifold (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 32 hours MX.

  • Oil pump (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 32 hours MX.

  • Piston assembly (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 32 hours MX.

  • Starter decompressor system (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 32 hours MX; replace if necessary.

  • Starting gears (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 32 hours MX; replace if necessary.

  • Valve timing driving gear (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 32 hours MX; replace if necessary.

  • Clutch discs (replace)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 32 hours MX.

  • Clutch pressure plate, springs, housing and disengagement rod (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 32 hours MX; springs replace if necessary.

  • Valve timing chain (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 32 hours MX.

  • Wheel hub bearings (replace)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 32 hours MX; replace if necessary.

Every 40 h

20 items
  • Camshaft (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX.

  • Connecting rod assembly (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX.

  • Crankcase bearings (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX.

  • Cylinder assembly (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX; replace if necessary.

  • Intake and exhaust rocker arms (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX; replace if necessary.

  • Oil pump/crankcase lubrication hose (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX.

  • Piston assembly (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX.

  • Valve cups and half cones (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX; replace if necessary.

  • Valve springs (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX; replace if necessary.

  • Valves (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX (see workshop manual).

  • Carburetor (overhaul)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. R every 40 hours MX.

  • Carburetor throttle valve (check)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX.

  • Fuel hoses (replace)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX.

  • Valve timing driven gear (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX; replace if necessary.

  • Clutch control assembly (overhaul)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. R every 40 hours MX (see workshop manual).

  • Valve timing chain (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX.

  • Valve timing chain slider (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX.

  • Valve timing chain tensioner (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. C every 40 hours MX.

  • Rear shock absorber (overhaul)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. R every 40 hours MX.

  • Front and rear brake system fluid (replace)
    Brakes
    Factory

    Factory: Periodic maintenance schedule, TE-TC 250, 450, 510 - 2005 (Husqvarna owner's manual, see your Husqvarna dealer for these services). Columns: after the first 3 hours; every 4h MX/8h EN; 8h MX/16h EN; 16h MX/32h EN; 32h MX/64h EN; 40h MX/80h EN; replace if necessary. Intervals here use the MX (motocross) hours for the TC 510. Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication; # see workshop manual. Replace gaskets at every removal; replace screws if deteriorated; after riding in mud or sand do a general check. S every 40 hours MX.

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

Keep up with this schedule on your phone

Add the bike in the app and this chart loads itself, ready to log against and edit.

Coming soon to Google Play

Other 2005 Husqvarna models

All 2005 Husqvarna
1985-2013
WR 125
Factory
1986-2010
TE 510
Factory
1987-2013
WR 250
Factory
1991-2010
TE 610
Factory
1997-2013
WRE 125
Factory
1999-2013
CR 125
Guideline
1999-2010
SM 610
Factory
2000-2011
SM 125
Guideline