MotoService Log
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Husqvarna · Two-stroke, premix, chain drive

TE 125

Library entry covers 2014-2016, 2-stroke carb

51 factory 39 guideline

Published source

Husqvarna Owner's Manual 2014, TE 125 EU / TE 250 / TE 300, 10.1 Service schedule and 10.2 Service work, printed pp.34-35 (ManualsLib pages 36-37)

Factory owner's handbook. Covers 2014 Husqvarna TE 125 (two-stroke) owner's manual; chart read from the rendered pages.

90 items for a 2016 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Two-stroke
Engine lubrication
Two-stroke premix (oil in fuel)
Oil filtration
None (no filter)
Valve gear
None (two-stroke porting)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, twin shocks
Front brake
Disc, hydraulic
Rear brake
Drum (or band / belt rim)
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2016 Husqvarna TE 125

On the road: every 150 mi

1 item
  • Check two-stroke oil tank / carry premix oil
    Pre-ride / on the road
    Guideline

    Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 300 mi

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 20 h

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Factory

    Manual: Check the chain tension. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

Every 1,000 mi or 6 months

1 item
  • Adjust rear drum brake and rod / cable linkage
    Brakes
    Guideline

Every 2,000 mi or 12 months

1 item
  • Replace spark plugs (two-stroke)
    Engine
    Guideline

Every 3,000 mi or 12 months

6 items
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline

Every 3,000 mi or 2 years

1 item
  • Decarbonize exhaust ports, pipes and baffles
    Engine
    Guideline

    Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 4,000 mi or 12 months

3 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline
  • Lubricate brake cam spindles, check linings and drums
    Brakes
    Guideline

Every 6,000 mi or 12 months

5 items
  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 12,000 mi or 2 years

2 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 15,000 mi

1 item
  • Replace brake linings / skim drums (wear based)
    Brakes
    Guideline

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 20 h

36 items
  • Change the glass fiber yarn filling of the main muffler
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check that the electrical equipment is functioning properly
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the antifreeze and coolant level
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the headlight setting
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the idle
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the intake diaphragm
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the rim run-out
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the screws and nuts for tightness
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Final check: check the vehicle for safe operation and take a test ride
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Inspect coolant hoses and clamps
    Engine
    Factory

    Manual: Check all hoses (fuel, cooling, bleeder, drainage) and sleeves for cracking, leaks and incorrect routing. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Make the service entry in Husqvarna Dealer.net and in the service booklet
    Engine
    Factory

    Factory: 10.1 Service schedule: marked in both columns, so every 20 operating hours.

  • Replace spark plugs
    Engine
    Factory

    Manual: Change the spark plug and spark plug connector. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check throttle cable(s) free play and return
    Fuel and air
    Factory

    Manual: Check that the throttle cables are undamaged, routed without sharp bends, and set correctly. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Clean / inspect air filter
    Fuel and air
    Factory

    Manual: Clean the air filter and air filter box. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check and charge the battery (TE 250/300)
    Ignition and electrics
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Change gearbox oil
    Primary and gearbox
    Factory

    Manual: Change the gear oil. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check/rectify the fluid level of the hydraulic clutch
    Primary and gearbox
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Grease all moving parts (e.g. side stand, hand lever, chain) and check for smooth operation
    Final drive
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Factory

    Manual: Check the chain, rear sprocket, engine sprocket, and chain guide. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check steering head bearing adjustment
    Front end
    Factory

    Manual: Check the play of the steering head bearing. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the frame and swingarm
    Rear suspension and frame
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Factory

    Manual: Check the heim joints at the top and bottom of the shock absorber. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check brake pads and discs
    Brakes
    Factory

    Manual: Check the front brake linings. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the brake discs
    Brakes
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the free travel of the foot brake lever
    Brakes
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the free travel of the hand brake lever
    Brakes
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the front brake fluid level
    Brakes
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the rear brake fluid level
    Brakes
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the rear brake linings
    Brakes
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Inspect brake hoses; replace old rubber
    Brakes
    Factory

    Manual: Check the brake lines for damage and leakage. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the spoke tension
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the tire air pressure
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the wheel hubs
    Wheels and tires
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check wheel bearings for play
    Wheels and tires
    Factory

    Manual: Check the wheel bearing for play. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Factory

    Manual: Check the tire condition. Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

  • Check the cables for damage and routing without sharp bends
    Controls and cables
    Factory

    Factory: 10.1 Service schedule: marked in both columns (every 20 operating hours, and every 40 operating hours/after every race), so every 20 operating hours.

Every 40 h

6 items
  • Change the piston and check the cylinder (TE 125)
    Engine
    Factory

    Factory: 10.2: marked every 40 operating hours and every 80 operating hours/every 40 when used for motorsports, so every 40 operating hours.

  • Check the clutch
    Primary and gearbox
    Factory

    Factory: 10.1 Service schedule: marked only in the every 40 operating hours/after every race column.

  • Change fork oil
    Front end
    Factory

    Manual: Perform a fork service. Factory: 10.2: marked every 40 operating hours and every 80 operating hours/every 40 when used for motorsports, so every 40 operating hours.

  • Check the swingarm bearing
    Rear suspension and frame
    Factory

    Factory: 10.1 Service schedule: marked only in the every 40 operating hours/after every race column.

  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Factory

    Manual: Service the shock absorber. Factory: 10.2: marked every 40 operating hours and every 80 operating hours/every 40 when used for motorsports, so every 40 operating hours.

  • Check the exhaust control to ensure it is functioning properly and operating smoothly
    Controls and cables
    Factory

    Factory: 10.1 Service schedule: marked only in the every 40 operating hours/after every race column.

Every 80 h or 12 months

1 item
  • Check/set the carburetor components
    Fuel and air
    Factory

    Factory: 10.2: every 80 operating hours (every 40 operating hours when used for motorsports), and annually.

Every 80 h

3 items
  • Change all engine bearings
    Engine
    Factory

    Factory: 10.2: every 80 operating hours (every 40 operating hours when used for motorsports).

  • Change the connecting rod, conrod bearing, and crank pin
    Engine
    Factory

    Factory: 10.2: every 80 operating hours (every 40 operating hours when used for motorsports).

  • Check the transmission and shift mechanism
    Primary and gearbox
    Factory

    Factory: 10.2: every 80 operating hours (every 40 operating hours when used for motorsports).

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 12 months

4 items
  • Replace hydraulic clutch fluid
    Primary and gearbox
    Factory

    Manual: Change the hydraulic clutch fluid. Factory: 10.2 Service work (as additional order): annually.

  • Grease the steering head bearing
    Front end
    Factory

    Factory: 10.2 Service work (as additional order): annually.

  • Change the rear brake fluid
    Brakes
    Factory

    Factory: 10.2 Service work (as additional order): annually.

  • Replace brake fluid
    Brakes
    Factory

    Manual: Change the front brake fluid. Factory: 10.2 Service work (as additional order): annually.

Every 2 years

3 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline

Every 4 years

2 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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