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Husqvarna · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

TE 510

Library entry covers 1986-2010

78 factory 54 guideline

Published source

Husqvarna TE 510 / TE 510 Centennial owner's manual (multilingual, 2004 print), periodic maintenance schedule printed p.278-282 (manualslib.mx 109886 p.280, 282, 284)

Factory owner's handbook. Covers Husqvarna TE 510 and TE 510 Centennial owner's manual, 2004 print.

132 items for a 1996 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

1996 Husqvarna TE 510

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 1 month

1 item
  • Check battery electrolyte, top up with distilled water
    Ignition and electrics
    Guideline

    Wet-cell batteries on old machines need regular topping up, more in hot weather.

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

13 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 9,500 km or 12 months

6 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 13,000 km or 2 years

2 items
  • Check valve clearances (shim adjusted)
    Engine
    Guideline
  • Replace spark plugs
    Engine
    Guideline

Every 16,000 km or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 3 h

1 item
  • Rear transmission chain (check and lubricate)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C, L after the first 3 hours.

Every 8 h

17 items
  • Coolant (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours; replace if necessary.

  • Drive sprocket (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours.

  • Exhaust pipe and muffler (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours; replace if necessary.

  • Radiators, coolant hoses and clamps, radiator/water pump hose (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours.

  • Rear suspension needle bearings and gudgeon pins (lubricate)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. L every 8 hours.

  • Air filter (clean and oil)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. P, L every 8 hours.

  • Carburetor (clean)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. P every 8 hours.

  • Fuel hoses (check)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours; replace if necessary.

  • Clutch control assembly (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours.

  • Chain guide roller and bearings (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours.

  • Rear chain guide and chain guard (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours; replace if necessary.

  • Side stand (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours.

  • Brake pads (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours; replace if necessary.

  • Brake system pump/caliper hoses (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours.

  • Front and rear brake system fluid (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours.

  • Throttle and starting decompressor cables (check)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 8 hours; replace if necessary.

  • Throttle control assembly (check and lubricate)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C, L every 8 hours.

Every 16 h

17 items
  • Drive sprocket (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 16 hours; replace if necessary.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S after the first 3 hours, then every 16 hours.

  • Exhaust muffler packing (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 16 hours.

  • Footrests, pins and springs (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 16 hours; replace if necessary.

  • Intake manifold (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 16 hours.

  • Oil filter cartridge and net oil filter (replace, clean)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S, P after the first 3 hours, then every 16 hours.

  • Rear sprocket (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 16 hours; replace if necessary.

  • Rear sprocket screws (check tightening)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C after the first 3 hours, then every 16 hours.

  • Spark plug (clean)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. P every 16 hours.

  • Clutch discs (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 16 hours; replace if necessary.

  • Rear transmission chain (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 16 hours; replace if necessary.

  • Front fork (overhaul)
    Front end
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. R every 16 hours.

  • Steering head and steering crown with pin (lubricate)
    Front end
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. L every 16 hours.

  • Rear swing arm pivot needle bearings (lubricate)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. L every 16 hours.

  • Front and rear brake discs (check)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 16 hours; replace if necessary.

  • Wheel spokes tension (check)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C after the first 3 hours, then every 16 hours.

  • Gear control pedal (check)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 16 hours.

Every 32 h

13 items
  • Bolts and nuts tightness general check
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C after the first 3 hours, then every 32 hours.

  • Handlebar holders and fastening set (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C after the first 3 hours, then every 32 hours.

  • Rear suspension links bushings (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 32 hours.

  • Spark plug (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 32 hours.

  • Spark plug cap (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 32 hours.

  • Starting pedal (lubricate)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. L every 32 hours.

  • Valve clearance (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C after the first 3 hours, then every 32 hours.

  • Clutch hub (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 32 hours; replace if necessary.

  • Primary drive gears (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 32 hours.

  • Rear chain slider (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 32 hours; replace if necessary.

  • Rear swing arm bushings (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 32 hours.

  • Saddle frame and engine fastening bolts (check)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C after the first 3 hours, then every 32 hours.

  • Throttle and starting decompressor cables (lubricate)
    Controls and cables
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. L every 32 hours.

Every 64 h

10 items
  • Intake manifold (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 64 hours.

  • Oil pump (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 64 hours.

  • Piston assembly (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 64 hours.

  • Starter decompressor system (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 64 hours; replace if necessary.

  • Starting gears (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 64 hours; replace if necessary.

  • Valve timing driving gear (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 64 hours; replace if necessary.

  • Clutch discs (replace)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 64 hours.

  • Clutch pressure plate, springs, housing and disengagement rod (check)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 64 hours; springs replace if necessary.

  • Valve timing chain (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 64 hours.

  • Wheel hub bearings (replace)
    Wheels and tires
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 64 hours; replace if necessary.

Every 80 h

20 items
  • Camshaft (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours.

  • Connecting rod assembly (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours.

  • Crankcase bearings (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours.

  • Cylinder assembly (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours; replace if necessary.

  • Intake and exhaust rocker arms (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours; replace if necessary.

  • Oil pump/crankcase hose (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours.

  • Piston assembly (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours.

  • Valve cups and half cones (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours; replace if necessary.

  • Valve springs (check)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours; replace if necessary.

  • Valves (replace)
    Engine
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours (see workshop manual).

  • Carburetor (overhaul)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. R every 80 hours.

  • Carburetor throttle valve (check)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours.

  • Fuel hoses (replace)
    Fuel and air
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours.

  • Valve timing driven gear (check)
    Ignition and electrics
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours; replace if necessary.

  • Clutch control assembly (overhaul)
    Primary and gearbox
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. R every 80 hours (see workshop manual).

  • Valve timing chain (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours.

  • Valve timing chain slider (replace)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours.

  • Valve timing chain tensioner (check)
    Final drive
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. C every 80 hours.

  • Rear shock absorber (overhaul)
    Rear suspension and frame
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. R every 80 hours.

  • Front and rear brake system fluid (replace)
    Brakes
    Factory

    Factory: Periodic maintenance schedule (Husqvarna TE 510 / TE 510 Centennial owner's manual, 2004 print, printed p.278-282; see your Husqvarna dealer for these services; columns: after the first 3 hours, every 8, 16, 32, 64 and 80 hours, and replace if necessary). Key: C check; S replacement; P cleaning; R overhaul; L greasing/lubrication. Replace gaskets at every removal; after riding in mud or sand do a general check. S every 80 hours.

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 12 months

1 item
  • Check speedometer / odometer against a known distance
    Controls and cables
    Guideline

    Old speedos drift with tire size and drive wear. Use phone GPS over a measured 10 miles / km.

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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Other 1996 Husqvarna models

All 1996 Husqvarna
1985-2013
WR 125
Factory
1987-2013
WR 250
Factory
1991-2010
TE 610
Factory
1996-2000
TE 410
Guideline