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Kawasaki · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

KLX 110

Library entry covers 2004-2025

27 factory 34 guideline

Published source

Kawasaki 2004 KLX110 KLX110A Owner's Manual 99987-1195 (US, English), Periodic Maintenance Chart pp.28-29

Factory owner's handbook. Covers KLX110A (2004 KLX110, 111 cc single, off-road); 2004 US owner's manual 99987-1195, English. Chart columns Initial 5 hours (1 month) and Every 50 hours (6 months) and 100 hours (12 months). No odometer intervals are printed; months are used here and the hour figures are kept in each detail. dagger = replace, add, adjust or torque if necessary; (K) = should be serviced by referring to the Service Manual or an authorized Kawasaki dealer; O = emission-related. Air cooled, carbureted, chain final drive, drum brakes, spoked wheels. Catalog row 2004-2025; same KLX110 family.

Open the source

61 items for a 2019 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Single carburetor
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Drum (or band / stirrup)
Rear brake: Drum (or band / belt rim)
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2019 Kawasaki KLX 110

On the road: every 200 mi

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,000 mi or 6 months

3 items

Adjust front drum brake

Brakes

Guideline
Adjust rear drum brake and rod / cable linkage

Brakes

Guideline
Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 3,000 mi or 12 months

4 items

Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline

Every 4,000 mi or 12 months

1 item

Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 6,000 mi or 12 months

4 items

Clean carburetor float bowl(s), check float level and jets

Fuel and air

Guideline

Ethanol fuel varnishes old carbs quickly in storage.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 12,000 mi or 2 years

3 items

Replace air filter element

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 15,000 mi or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 15,000 mi

1 item

Replace brake linings / skim drums (wear based)

Brakes

Guideline

Every 16,000 mi or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

1 item

Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

21 items

Change engine oil

Engine

Factory

Manual: Engine oil - change. Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here (p.28)
Engine sprocket - check

Engine

Factory

Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.28)
General lubrication - perform

Engine

Factory

Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here (p.29)
Inspect, clean and gap spark plugs

Engine

Factory

Manual: Spark plug - clean, gap. Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; O: emission-related (p.28)
Nuts, bolts, fasteners - check

Engine

Factory

Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.29)
Rear sprocket - check

Engine

Factory

Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.29)
Check throttle cable(s) free play and return

Fuel and air

Factory

Manual: Throttle grip play - check. Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; O: emission-related (p.28)
Clean / inspect air filter

Fuel and air

Factory

Manual: Air cleaner element - clean. Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; O: emission-related (p.28)
Clean fuel tap filter / sediment bowl

Fuel and air

Factory

Manual: Fuel tap - clean. Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.28)
Fuel hose connections - check

Fuel and air

Factory

Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.28)
Clean battery terminals, check charge and strap

Ignition and electrics

Guideline
Clutch - check

Primary and gearbox

Factory

Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.28)
Chain slipper - check

Final drive

Factory

Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.29)
Drive chain wear - check

Final drive

Factory

Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.29)
Check steering head bearing adjustment

Front end

Factory

Manual: Steering play - check. Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.29)
Front fork - inspect/clean

Front end

Factory

Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.29)
Check swingarm bushes for play

Rear suspension and frame

Factory

Manual: Swingarm pivots - check. Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.29)
Inspect rear shocks for leaks and damping

Rear suspension and frame

Factory

Manual: Rear shock absorber - check. Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.29)
Lubricate brake cam spindles, check linings and drums

Brakes

Factory

Manual: Brake camshaft - grease. Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.28)
Check spoke tension and wheel true

Wheels and tires

Factory

Manual: Spoke tightness and rim runout - check. Factory: Marked at Initial 5 hours (1 month), 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.29)
Check wheel bearings for play

Wheels and tires

Factory

Manual: Wheel bearing - check. Factory: Marked at 50 hours (6 months), 100 hours (12 months); repeats every 50 hours (6 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.29)

Every 12 months

7 items

Check and adjust valve clearances

Engine

Factory

Manual: Valve clearance - check. Factory: Marked at 100 hours (12 months); repeats every 100 hours (12 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.28)
Replace oil filter

Engine

Factory

Manual: Oil filter - replace. Factory: Marked at Initial 5 hours (1 month), 100 hours (12 months); repeats every 100 hours (12 months); hour figures as printed, months used here (p.28)
Spark arrester - clean

Engine

Factory

Factory: Marked at 100 hours (12 months); repeats every 100 hours (12 months); hour figures as printed, months used here (p.28)
Front fork oil - check

Front end

Factory

Factory: Printed as 'Every year' across the chart; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.29)
Repack / replace steering head bearings

Front end

Factory

Manual: Steering stem bearing - grease. Factory: Marked at 100 hours (12 months); repeats every 100 hours (12 months); hour figures as printed, months used here (p.29)
Grease and check center / side stand and springs

Rear suspension and frame

Factory

Manual: Side stand - check. Factory: Marked at Initial 5 hours (1 month), 100 hours (12 months); repeats every 100 hours (12 months); hour figures as printed, months used here; dagger: replace, add, adjust or torque if necessary (p.29)
Brake cable - check

Brakes

Factory

Factory: Printed as 'Every year' across the chart; dagger: replace, add, adjust or torque if necessary; (K): should be serviced by referring to the Service Manuals or an authorized Kawasaki dealer (p.28)

Every 2 years

2 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline

Every 4 years

1 item

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.