
KX 85
Library entry covers 2002-2025
Published source
Kawasaki KX85 2015 Owner's Manual, Periodic Maintenance Chart pp.33-36
Factory owner's handbook. Covers Kawasaki KX85 owner's manual, 2015 per its file name; other years not compared.
103 items for a 2010 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Two-stroke
- Engine lubrication
- Two-stroke premix (oil in fuel)
- Oil filtration
- None (no filter)
- Valve gear
- None (two-stroke porting)
- Ignition
- Electronic (CDI / transistor / ECU)
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Single carburetor
- Cooling
- Liquid cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Separate gearbox oil
- Clutch control
- Hand lever, cable
- Final drive
- Chain
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, single shock / cantilever
- Front brake
- Disc, hydraulic
- Rear brake
- Disc, hydraulic
- Wheels
- Spoked, tubed
- Sidecar
- No sidecar
2010 Kawasaki KX 85
On the road: every 200 km
1 item-
Check two-stroke oil tank / carry premix oilPre-ride / on the roadGuideline
Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.
On the road: every 500 km
3 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
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Check tire pressuresPre-ride / on the roadGuideline
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Lubricate drive chainPre-ride / on the roadGuideline
Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.
On the road: every 800 km
1 item-
Check coolant levelPre-ride / on the roadGuideline
On the road: every 1,000 km
1 item-
Check chain slack and rear wheel alignmentPre-ride / on the roadGuideline
Every 1,600 km or 6 months
1 item-
Inspect tire tread, sidewalls and date codesWheels and tiresGuideline
Every 3,000 km or 12 months
1 item-
Replace spark plugs (two-stroke)EngineGuideline
Every 5,000 km or 12 months
11 items-
Check throttle cable(s) free play and returnFuel and airGuideline
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Clean fuel tap filter / sediment bowlFuel and airGuideline
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Clean drive chain thoroughly (remove and soak, re-lube)Final driveGuideline
Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
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Inspect chain and sprockets for wear (measure stretch)Final driveGuideline
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Check steering head bearing adjustmentFront endGuideline
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Inspect fork seals, stanchions and fork bootsFront endGuideline
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Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
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Grease and check center / side stand and springsRear suspension and frameGuideline
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Check brake pads and discsBrakesGuideline
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Check spoke tension and wheel trueWheels and tiresGuideline
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Check wheel bearings for playWheels and tiresGuideline
Every 5,000 km or 2 years
1 item-
Decarbonize exhaust ports, pipes and bafflesEngineGuideline
Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.
Every 6,500 km or 12 months
2 items-
Inspect, clean and gap spark plugsEngineGuideline
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Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxGuideline
Every 9,500 km or 12 months
8 items-
Inspect coolant hoses and clampsEngineGuideline
-
Clean / inspect air filterFuel and airGuideline
Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
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Clean carburetor float bowl(s), check float level and jetsFuel and airGuideline
Ethanol fuel varnishes old carbs quickly in storage.
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Check charging voltage and regulator / cut-outIgnition and electricsGuideline
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Check swingarm bushes for playRear suspension and frameGuideline
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Inspect rear shocks for leaks and dampingRear suspension and frameGuideline
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Lubricate control cables and lever pivotsControls and cablesGuideline
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Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 16,000 km or 2 years
2 items-
Compression test (or leak-down)EngineGuideline
-
Change gearbox oilPrimary and gearboxGuideline
Every 19,500 km or 2 years
3 items-
Replace air filter elementFuel and airGuideline
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Clean and grease rear suspension linkageRear suspension and frameGuideline
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Grease swingarm pivotRear suspension and frameGuideline
Every 24,000 km or 3 years
1 item-
Change fork oilFront endGuideline
Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.
Every 25,500 km or 4 years
1 item-
Replace spark plugsEngineGuideline
Every 29,000 km
1 item-
Replace chain and sprockets (wear based)Final driveGuideline
Every 32,000 km or 4 years
2 items-
Repack / replace steering head bearingsFront endGuideline
Many old machines use loose balls in cups and cones. Taper roller conversions are common.
-
Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 40,000 km or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 48,500 km or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 2.5 h
23 items-
Coolant (check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours); R is printed in the as-required column. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Engine sprocket (check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Exhaust valves (clean, check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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General lubricationEngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Kick and shift pedals (clean)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Muffler (clean, check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Nuts, bolts and fasteners (check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Radiator hoses and connections (check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Reed valve (check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Spark plug (clean, regap)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Air cleaner element (clean)Fuel and airFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Carburetor (inspect, adjust)Fuel and airFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Fuel hose and connections (check)Fuel and airFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Fuel system (clean)Fuel and airFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Clutch (adjust)Primary and gearboxFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Drive chain (adjust)Final driveFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Drive chain (lubricate)Final driveFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Front forks (inspect, clean)Front endFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Steering play (check)Front endFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Brake adjustment (check)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Brake hoses and connections (check)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Spoke tightness and rim runout (check)Wheels and tiresFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Throttle cable (adjust)Controls and cablesFactory
Factory: Periodic maintenance chart (pp.33-36): after each race (or 2.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
Every 7.5 h
9 items-
Connecting rod small end bearing (check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Cylinder head and cylinder (inspect)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Expansion chamber O-rings (replace)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Muffler wool (change)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Piston and piston ring (clean, check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Spark plug (replace)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Clutch and friction plates (check)Primary and gearboxFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Transmission oil (change)Primary and gearboxFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Brake fluid level (check)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): every 3 races (or 7.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
Every 12.5 h
10 items-
Piston and piston ring (replace)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Rear sprocket (check)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Clutch and friction plates (replace)Primary and gearboxFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Drive chain wear (check)Final driveFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Front fork oil (change)Front endFactory
Factory: Periodic maintenance chart (pp.33-36): first time after 2 races, then every 5 races (12.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Steering stem bearings (grease)Front endFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Rear shock oil (change)Rear suspension and frameFactory
Factory: Periodic maintenance chart (pp.33-36): first time after 2 races, then every 5 races (12.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Swingarm and Uni-Trak linkage pivots (check)Rear suspension and frameFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Swingarm and Uni-Trak linkage pivots (grease)Rear suspension and frameFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Brake pad wear (check)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 races (or 12.5 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
Every 25 h
2 items-
Connecting rod small end bearing (replace)EngineFactory
Factory: Periodic maintenance chart (pp.33-36): every 10 races (or 25 hours). Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Wheel bearings (check)Wheels and tiresFactory
Factory: Periodic maintenance chart (pp.33-36): every 10 races (or 25 hours). Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
Every 6 months
1 item-
Clean battery terminals, check charge and strapIgnition and electricsGuideline
Every 2 years
7 items-
Replace coolantEngineGuideline
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Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
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Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
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Brake caliper piston seals and dust seals (replace)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): every 2 years. Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Brake fluid (change)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): every 2 years. Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Brake master cylinder cups and dust seals (replace)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): every 2 years. Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Replace brake fluidBrakesGuideline
Every 4 years
4 items-
Replace fuel linesFuel and airGuideline
Old rubber and modern ethanol fuel do not mix well.
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Brake hoses (replace)BrakesFactory
Factory: Periodic maintenance chart (pp.33-36): every 4 years. Marked K: have it serviced by referring to the Service Manual or an authorized Kawasaki dealer. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Inspect brake hoses; replace old rubberBrakesGuideline
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Rebuild calipers and master cylinders (seals)BrakesGuideline
Every 5 years
1 item-
Fuel hose (replace)Fuel and airFactory
Factory: Periodic maintenance chart (pp.33-36): every 5 years. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
Every 6 years
2 items-
Replace inner tubes and rim tape with tiresWheels and tiresGuideline
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Replace tires on age (regardless of tread)Wheels and tiresGuideline
No interval set
2 items-
Air cleaner element (replace)Fuel and airFactory
Factory: Periodic maintenance chart (p.33): replace when damaged. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
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Chain slipper and guide (replace)Final driveFactory
Factory: Periodic maintenance chart (p.35): replace when damaged. Codes: R = replace; items marked with a dagger: replace, add, adjust, clean or torque if necessary. Columns: after each race (or 2.5 hours), every 3 races (7.5 hours), every 5 races (12.5 hours), every 10 races (25 hours), as required.
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
Add the bike in the app and this chart loads itself, ready to log against and edit.




