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Kayo · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

T4 300

Library entry covers 2025

32 factory 48 guideline

Published source

Kayo Moto T4 300 Manual de întreținere, sections 3.1 and 3.2 pp.3-3 to 3-6 (schumoto.ro PDF)

Factory service manual. Covers Kayo T4 300 maintenance manual, Romanian edition from the Romanian distributor Schumoto (cover prints T4 300; no model year verified in the pages read).

80 items for a 2025 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Air / oil cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, twin shocks
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2025 Kayo T4 300

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 4,000 km

4 items
  • Engine idle speed (inspect)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): I at 1,000, 4,000, 8,000 and 12,000 km. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Engine oil (replace)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): I before departure; R at 1,000, 4,000, 8,000 and 12,000 km; change more often in very dusty areas. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Spark plug (inspect)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): I at 4,000 and 12,000 km. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Valve clearance (inspect)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): I at 1,000, 4,000, 8,000 and 12,000 km. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

Every 5,000 km or 12 months

11 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 8,000 km

1 item
  • Spark plug (replace)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): R at 8,000 km. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

Every 9,500 km or 12 months

7 items
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km

1 item
  • Oil filter (clean)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): C at 1,000 and 12,000 km. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

Every 13,000 km or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

2 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

12 items
  • Spark plug condition and gap (check; 0.65-0.75 mm)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Fuel system (check for leaks)
    Fuel and air
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline
  • Ignition timing (check)
    Ignition and electrics
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Drive chain connection (check for looseness)
    Final drive
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Drive chain slack (check; 20-30 mm up and down)
    Final drive
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Brake discs (check wear; replace below 3.5 mm)
    Brakes
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Brake pads (check wear; replace below 1 mm friction material)
    Brakes
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Brake pedal travel and braking effect (check)
    Brakes
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Front and rear brake fluid level (check; at or above LOWER)
    Brakes
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Tire pressure (check; front 200 kPa / 29 psi, rear 250 kPa / 36 psi)
    Wheels and tires
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Wheel nuts and axles (check for looseness)
    Wheels and tires
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and semiannually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

Every 12 months

13 items
  • Electrical wiring (check for loose connections and damage)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Exhaust pipe and muffler (check mounting, looseness, damage and function)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Front and rear suspension (lubricate)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Throttle valve condition (check)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • All frame lubrication points (check condition)
    Ignition and electrics
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Battery terminals and connections (check)
    Ignition and electrics
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Frame (check for looseness and damage)
    Rear suspension and frame
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Shock absorber bearings (inspect)
    Rear suspension and frame
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Shock absorbers (check for oil leaks and damage, function, oil volume)
    Rear suspension and frame
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Swingarm linkage parts (check for play)
    Rear suspension and frame
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Brake rods and hoses (check for looseness and damage)
    Brakes
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Front and rear wheel bearings (check for play)
    Wheels and tires
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Tires (check for cracks, damage, tread depth and abnormal wear)
    Wheels and tires
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily and annually. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

Every 2 years

3 items
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

No interval set

2 items
  • Parts that show abnormalities in operation (check)
    Engine
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

  • Handlebar operation and steering system mounting and ball joint play (check)
    Front end
    Factory

    Factory: Maintenance tables (Kayo T4 300 "Manual de întreținere", Romanian; section 3.1 interval table p.3-3 and section 3.2 inspection table pp.3-4 to 3-6): daily. Section 3.1 columns as printed: before departure; 1, 4, 8 and 12 x 1,000 km. The text also says to repeat the items every 10 hours after the 5-hour engine break-in. Key: I inspect, clean, adjust, lubricate or replace as needed; C clean; R replace; L lubricate. Section 3.2 columns: daily; semiannual; annual. Translated from Romanian.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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