MotoService Log
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KTM · Overhead-cam four-stroke single, wet sump, separate gearbox oil, chain drive

EXC 400

Library entry covers 2000-2011

92 factory 31 guideline

Published source

KTM 400/450/530 EXC, XC-W owner's manual 2009 (8403I4), ch.8 Service schedule pp.30-31; Wayback copy of ktmshop.se PDF

Factory owner's handbook. Covers 2009 400/450/530 EXC owner's manual (8403I4).

123 items for a 2009 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2009 KTM EXC 400

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 5,000 km or 12 months

4 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 9,500 km or 12 months

3 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

1 item
  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 15 h

42 items
  • Change engine oil
    Engine
    Factory

    Manual: Change the engine oil and oil filter and clean the engine oil screen. Factory: Every 15 service hours/after every race; after 3 service hours

  • Check all screws to see if they are tight.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check and adjust valve clearances
    Engine
    Factory

    Manual: Check the valve clearance. Factory: Every 15 service hours; after 3 service hours

  • Check engine mounting bolts and plates
    Engine
    Factory

    Manual: Check engine mounting screws for tightness. Factory: Every 15 service hours

  • Check idle.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check rim run-out.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check that the electrical equipment is functioning properly.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check the antifreeze and coolant level.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check the cooling system for leakage.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check the exhaust system for leakage and looseness.
    Engine
    Factory

    Factory: Service schedule 8.1 p.30 (columns S3N after 3 service hours, S15A every 15 service hours / after every race, S30A every 30 service hours): marked at S15A and S30A, so every 15 service hours / after every race. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the headlamp setting.
    Engine
    Factory

    Factory: Service schedule 8.1 p.30 (columns S3N after 3 service hours, S15A every 15 service hours / after every race, S30A every 30 service hours): marked at S15A and S30A, so every 15 service hours / after every race. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check vent hoses for damage and routing without sharp bends.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Clean oil strainers / mesh screens
    Engine
    Factory

    Manual: Clean the engine oil screen. Factory: Every 15 service hours, with oil change

  • Clean spark plug connectors and check for tightness.
    Engine
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Replace oil filter
    Engine
    Factory

    Manual: Change the engine oil and oil filter. Factory: Every 15 service hours, with oil change

  • Check carburetor connection boots for cracks and leakage.
    Fuel and air
    Factory

    Factory: Service schedule 8.1 p.30 (columns S3N after 3 service hours, S15A every 15 service hours / after every race, S30A every 30 service hours): marked at S15A and S30A, so every 15 service hours / after every race. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Clean / inspect air filter
    Fuel and air
    Factory

    Manual: Clean the air filter. Factory: Every 15 service hours/after every race

  • Change gearbox oil
    Primary and gearbox
    Factory

    Manual: Change the gear oil and clean the gear oil screen. Factory: Every 15 service hours; after 3 service hours

  • Check the fluid level of the hydraulic clutch.
    Primary and gearbox
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Clean and grease adjusting screws of chain adjuster.
    Final drive
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Factory

    Manual: Clean the chain. Factory: Every 15 service hours

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Factory

    Manual: Check the chain wear. Factory: Every 15 service hours

  • Bleed fork legs.
    Front end
    Factory

    Factory: Service schedule 8.1 p.30 (columns S3N after 3 service hours, S15A every 15 service hours / after every race, S30A every 30 service hours): marked at S15A and S30A, so every 15 service hours / after every race. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check steering head bearing adjustment
    Front end
    Factory

    Manual: Check play of steering head bearing. Factory: Every 15 service hours

  • Clean dust boots of fork legs.
    Front end
    Factory

    Factory: Service schedule 8.1 p.30 (columns S3N after 3 service hours, S15A every 15 service hours / after every race, S30A every 30 service hours): marked at S15A and S30A, so every 15 service hours / after every race. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Inspect fork seals, stanchions and fork boots
    Front end
    Factory

    Manual: Check shock absorber and fork for leakage and functioning. Factory: Every 15 service hours

  • Check swingarm bushes for play
    Rear suspension and frame
    Factory

    Manual: Check the swingarm bearing. Factory: Every 15 service hours

  • Check brake pads and discs
    Brakes
    Factory

    Manual: Check the front / rear brake linings, brake discs. Factory: Every 15 service hours

  • Check brake system function.
    Brakes
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check screws and guide bolts of brake system for tightness.
    Brakes
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check the free travel of the foot brake lever.
    Brakes
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check the free travel of the hand brake lever.
    Brakes
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check the front brake fluid level.
    Brakes
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check the rear brake fluid level.
    Brakes
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Inspect brake hoses; replace old rubber
    Brakes
    Factory

    Manual: Check brake lines for damage and leakage. Factory: Every 15 service hours

  • Check spoke tension and wheel true
    Wheels and tires
    Factory

    Manual: Check the spoke tension. Factory: Every 15 service hours

  • Check the tire air pressure.
    Wheels and tires
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Check wheel bearings for play
    Wheels and tires
    Factory

    Manual: Check the wheel bearing for play. Factory: Every 15 service hours

  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Factory

    Manual: Check the tire condition. Factory: Every 15 service hours

  • Check cables for damage and routing without sharp bends.
    Controls and cables
    Factory

    Factory: Service schedule 8.1 p.30 (columns S3N after 3 service hours, S15A every 15 service hours / after every race, S30A every 30 service hours): marked at S15A and S30A, so every 15 service hours / after every race. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check that the screws in the shift lever and the kickstarter are tight.
    Controls and cables
    Factory

    Factory: As printed: S3N: After 3 service hours; S15A: Every 15 service hours / after every race; S30A: Every 30 service hours

  • Lubricate control cables and lever pivots
    Controls and cables
    Factory

    Manual: Check Bowden cables for damage, smooth operation and routing. Factory: Every 15 service hours

Every 30 h

1 item
  • Replace spark plugs
    Engine
    Factory

    Manual: Replace spark plug. Factory: Every 30 service hours (S30A)

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 12 months

7 items
  • Clean the spark arrestor. (XC-W USA)
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): marked at J1A and J2A, so annually; XC-W USA. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Factory

    Manual: Check/adjust the carburetor components. Factory: Competition 30 h; hobby 60 h; annually

  • Treat electric contacts with contact spray.
    Ignition and electrics
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): marked at J1A and J2A, so annually. (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Replace hydraulic clutch fluid
    Primary and gearbox
    Factory

    Manual: Change the hydraulic clutch fluid. Factory: Additional order; annually

  • Change fork oil
    Front end
    Factory

    Manual: Carry out a complete fork service. Factory: Additional order; annually and every 2 years columns

  • Repack / replace steering head bearings
    Front end
    Factory

    Manual: Grease the steering head bearing. Factory: Additional order; annually

  • Replace brake fluid
    Brakes
    Factory

    Manual: Change the front / rear brake fluid. Factory: Additional order; annually

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Factory

    Manual: Carry out a complete shock absorber service. Factory: Additional order; every 2 years

Every 4 years

2 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

No interval set

41 items
  • Change glass fiber yarn filling of main muffler
    Engine
    Factory

    Factory: Competition every 30 h; hobby use every 60 h

  • Change the camshaft bearing.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Change the conrod bearing.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Change the crankshaft main bearing.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check all screws, nuts and hose clamps regularly for tightness. (Important checks and maintenance work to be carried out by the rider.)
    Engine
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check braking. (Important checks and maintenance work to be carried out by the rider.)
    Engine
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check that all operating elements for smooth operation. (Important checks and maintenance work to be carried out by the rider.)
    Engine
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the balancer shaft.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the camshaft.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the coolant level. (Important checks and maintenance work to be carried out by the rider.)
    Engine
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the crankshaft run-out at the bearing pin.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the cylinder head.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the engine oil level. (Important checks and maintenance work to be carried out by the rider.)
    Engine
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the radial clearance of the rocker arm rollers.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the rear sprocket / engine sprocket for wear. (Important checks and maintenance work to be carried out by the rider.)
    Engine
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the shift mechanism.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the spring length of the oil pressure regulator valve.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the valve spring seat.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the valve springs.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the valves.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check/measure the cylinder.
    Engine
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Clean the air filter. x (Important checks and maintenance work to be carried out by the rider.)
    Fuel and air
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Empty the carburetor float chamber. x (Important checks and maintenance work to be carried out by the rider.)
    Fuel and air
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Change the piston (check cylinder, valves, bearings, transmission)
    Primary and gearbox
    Factory

    Factory: Competition every 45 service hours; hobby use every 90 service hours

  • Check the clutch.
    Primary and gearbox
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 30 service hours (S30A); hobby use every 60 service hours (S60A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the transmission.
    Primary and gearbox
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Inspect clutch plates and springs
    Primary and gearbox
    Factory

    Manual: Check wear of clutch discs. Factory: Competition every 15 h; hobby use every 30 h

  • Check the chain tension. (Important checks and maintenance work to be carried out by the rider.)
    Final drive
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the chain wear. (Important checks and maintenance work to be carried out by the rider.)
    Final drive
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the timing-chain tensioner function.
    Final drive
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 45 service hours (S45A); hobby use every 90 service hours (S90A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Clean the chain. (Important checks and maintenance work to be carried out by the rider.)
    Final drive
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Bleed fork legs. (Important checks and maintenance work to be carried out by the rider.)
    Front end
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Clean dust boots of fork legs. (Important checks and maintenance work to be carried out by the rider.)
    Front end
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the front brake fluid level. (Important checks and maintenance work to be carried out by the rider.)
    Brakes
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the front brake linings. (Important checks and maintenance work to be carried out by the rider.)
    Brakes
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the rear brake fluid level. (Important checks and maintenance work to be carried out by the rider.)
    Brakes
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the rear brake linings. (Important checks and maintenance work to be carried out by the rider.)
    Brakes
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Replace foot brake cylinder seals.
    Brakes
    Factory

    Factory: Service schedule 8.2 p.31, additional work (competition use S15A/S30A/S45A, hobby use S30A/S60A/S90A, J1A annually, J2A every 2 years): competition use every 30 service hours (S30A); hobby use every 60 service hours (S60A). (Read from ManualsLib, KTM 400 EXC EU owner's manual pp.30-31, same service schedule chapter as the source.)

  • Check the tire air pressure. (Important checks and maintenance work to be carried out by the rider.)
    Wheels and tires
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check the tire condition. (Important checks and maintenance work to be carried out by the rider.)
    Wheels and tires
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

  • Check and adjust Bowden cables. (Important checks and maintenance work to be carried out by the rider.)
    Controls and cables
    Factory

    Factory: As printed: NB1A: Depending on conditions of use according to requirements.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

Keep up with this schedule on your phone

Add the bike in the app and this chart loads itself, ready to log against and edit.

Coming soon to Google Play

Other 2009 KTM models

All 2009 KTM