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KTM · Overhead-cam four-stroke single, dry sump, gearbox shares engine oil, chain drive

Supermoto 690

Library entry covers 2003-2011

55 factory 50 guideline

Published source

KTM 690 Supermoto / 690 Supermoto R owner's manual 2008 (art. no. 3211244en), greasing and service table pp.53-55 (manualsdir 161826)

Factory source. Covers 2008 model (manual prints 690 Supermoto, 2008); other years may differ.

105 items for a 2004 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Dry sump (separate oil tank)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2004 KTM Supermoto 690

On the road: every 200 mi

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 600 mi

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 mi or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 3,000 mi or 12 months

10 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 3,107 mi or 12 months

43 items
  • All screws (check tight)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Antifreeze and coolant level (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Braking (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Cooling system leaks (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Electrical equipment (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Engine mounting screws (check tight)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Engine oil and oil filter (change), oil screens (clean)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Error memory (read out with KTM diagnostic tool)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Exhaust system and clamps (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • External engine bolts (check tight)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Headlamp setting (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Radiator fan (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Rear hub rubber dampers (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 5,000 km or annually.

  • Rim run-out (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Screws and nuts (check tight)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Sprocket wear (check)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Sprockets (check tight)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Air filter (check, change if needed) and air filter box (clean)
    Fuel and air
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 5,000 km or annually.

  • Fuel hose connection O-ring (clean, check, grease)
    Fuel and air
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 5,000 km or annually.

  • Fuel, SLS and vent hoses (check)
    Fuel and air
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Hydraulic clutch fluid level (check)
    Primary and gearbox
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 5,000 km or annually.

  • Chain (clean)
    Final drive
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Chain tension (check)
    Final drive
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Chain wear (check)
    Final drive
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Fork dust boots (clean)
    Front end
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 5,000 km or annually.

  • Fork legs (bleed)
    Front end
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Shock absorber and fork (check for leaks and function)
    Front end
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Steering head bearing play (check)
    Front end
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Swingarm bearing (check)
    Rear suspension and frame
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Brake discs (check)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Brake lines (check)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Brake system screws and guide bolts (check tight)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Foot brake lever free play (check)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Front brake fluid level (check)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Front brake linings (check)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Rear brake fluid level (check)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Rear brake linings (check)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Spoke tension (check)
    Wheels and tires
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Tire condition (check)
    Wheels and tires
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Tire pressure (check)
    Wheels and tires
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Wheel bearings (check for play)
    Wheels and tires
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 5,000 km or annually.

  • Bowden cables (check)
    Controls and cables
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

  • Cables routing and damage (check)
    Controls and cables
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 5,000 km or annually.

Every 4,000 mi or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 5,000 mi or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 6,000 mi or 12 months

8 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 6,214 mi or 2 years

5 items
  • Throttle body connection boots (check for cracks and leaks)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 10,000 km or every 2 years.

  • Valve clearance (check and adjust)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 10,000 km or every 2 years.

  • Fork (complete service)
    Front end
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Additional order: Every 10,000 km or every 2 years.

  • Shock absorber (complete service)
    Rear suspension and frame
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Additional order: Every 10,000 km or every 2 years.

  • Throttle body cable harness (check)
    Controls and cables
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). After 1,000 km, then every 10,000 km or every 2 years.

Every 6,214 mi

1 item
  • Spark plug (replace)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 10,000 km.

Every 8,000 mi or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 10,000 mi or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 12,000 mi or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 15,000 mi or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 16,000 mi or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 12 months

2 items
  • Battery terminals (clean, contact grease)
    Ignition and electrics
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Additional order: annually.

  • Electric contacts (contact spray)
    Ignition and electrics
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Additional order: annually.

Every 2 years

8 items
  • Coolant (change)
    Engine
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Additional order: every 2 years.

  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Steering head bearing and seals (clean and grease)
    Front end
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Additional order: every 2 years.

  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Brake fluid (change)
    Brakes
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 2 years.

  • Replace brake fluid
    Brakes
    Guideline
  • Pro-Lever deflector (grease)
    Controls and cables
    Factory

    Factory: Greasing and service table (KTM 690 Supermoto owner's manual 2008, art. no. 3211244en, printed pp.53-55; codes K10N = after 1,000 km, K50A = every 5,000 km, K100A = every 10,000 km, J1A = annually, J2A = every 2 years; to be carried out by an authorized KTM workshop). Every 2 years.

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

Keep up with this schedule on your phone

Add the bike in the app and this chart loads itself, ready to log against and edit.

Coming soon to Google Play

Other 2004 KTM models

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1995-2025
EXC 300
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1995-2025
SX 50
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1999-2007
Adventure 640
Guideline
1999-2007
Duke 640
Guideline
1999-2016
EXC 125
Factory
1999-2007
Enduro 640
Factory
1999-2025
SX 125
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