MotoService Log
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KTM · Two-stroke single, premix, chain drive

SX 300

Library entry covers 2023-2025

57 factory 52 guideline

Published source

KTM Owner's Manual 2025, 250 SX / 300 SX / 250 XC / 300 XC (Art. no. 3240042en), Service schedule printed pp.33-34 (dealer-hosted factory PDF)

Factory owner's handbook. Covers KTM Owner's Manual 2025 (250 SX, 300 SX, 250 XC, 300 XC), Art. no. 3240042en; other model years not covered.

109 items for a 2025 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Two-stroke
Engine lubrication
Two-stroke premix (oil in fuel)
Oil filtration
None (no filter)
Valve gear
None (two-stroke porting)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Hand lever, hydraulic
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2025 KTM SX 300

On the road: every 150 mi

1 item
  • Check two-stroke oil tank / carry premix oil
    Pre-ride / on the road
    Guideline

    Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 300 mi

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 600 mi

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 mi or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 2,000 mi or 12 months

1 item
  • Replace spark plugs (two-stroke)
    Engine
    Guideline

Every 3,000 mi or 12 months

10 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 3,000 mi or 2 years

1 item
  • Decarbonize exhaust ports, pipes and baffles
    Engine
    Guideline

    Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 4,000 mi or 12 months

1 item
  • Inspect, clean and gap spark plugs
    Engine
    Guideline

Every 6,000 mi or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change gearbox oil
    Primary and gearbox
    Guideline

Every 12,000 mi or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 15,000 mi or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 16,000 mi or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 15 h or 2 years

23 items
  • Fault memory (read out with KTM diagnostics tool)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Fault memory after test ride (read out)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Final check for operating safety
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Gear oil (change)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Hoses and sleeves, cracking, tightness, routing (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Idle speed (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Screws, nuts and hose clips, tight fit (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Test ride
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Air filter and air filter box (clean)
    Fuel and air
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Fuel screen (change)
    Fuel and air
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • 12-V battery (check, charge)
    Ignition and electrics
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Chain tension (check)
    Final drive
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Moving parts, e.g. hand lever, chain (grease, check smooth operation)
    Final drive
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Brake discs (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Brake lines, damage and tightness (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Foot brake lever free travel (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Front brake linings secured (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Hand brake lever free travel (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Rear brake linings secured (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Tire condition (check)
    Wheels and tires
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Tire pressure (check)
    Wheels and tires
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Cables, damage and routing (check)
    Controls and cables
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Throttle cables, damage, routing and setting (check)
    Controls and cables
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

Every 15 h

17 items
  • Coolant level (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Electrical system function (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Reed valve housing, reed valve and intake flange (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Rim run-out (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Spark plug and spark plug connector (change)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Clutch (check)
    Primary and gearbox
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Chain, rear sprocket, engine sprocket and chain guide (check)
    Final drive
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Link fork (check)
    Front end
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Steering head bearing play (check)
    Front end
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Frame (check)
    Rear suspension and frame
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Shock absorber linkage (check)
    Rear suspension and frame
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Front brake fluid level (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Rear brake fluid level (check)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Spoke tension (check)
    Wheels and tires
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Wheel bearing play (check)
    Wheels and tires
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Wheel hubs (check)
    Wheels and tires
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Minor engine service (change piston, check cylinder head and cylinder, exhaust control)
    Controls and cables
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours / every 15 operating hours; every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

Every 45 h or 2 years

4 items
  • Electric starter drive (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Throttle valve position sensor basic setting (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): after 15 operating hours (one-time); every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval.

  • Fuel pressure (check)
    Fuel and air
    Factory

    Factory: Service schedule (printed pp.33-34): after 1 operating hour (one-time); every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Steering head bearing (lubricate)
    Front end
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

Every 45 h

8 items
  • Antifreeze and coolant level (check)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Main muffler glass fiber yarn filling (change)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Major engine service (change connecting rod, conrod bearing, crank pin and all engine bearings and seals)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Hydraulic clutch fluid level (check, correct)
    Primary and gearbox
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Fork (service)
    Front end
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Fork bearing play (check)
    Front end
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Shock absorber (service)
    Rear suspension and frame
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Shock absorber heim joint play (check)
    Rear suspension and frame
    Factory

    Factory: Service schedule (printed pp.33-34): every 45 operating hours; every 90 operating hours. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

Every 90 h or 2 years

4 items
  • Fuel filter (change)
    Fuel and air
    Factory

    Factory: Service schedule (printed pp.33-34): every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Hydraulic clutch fluid (change)
    Primary and gearbox
    Factory

    Factory: Service schedule (printed pp.33-34): every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Front brake fluid (change)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Rear brake fluid (change)
    Brakes
    Factory

    Factory: Service schedule (printed pp.33-34): every 90 operating hours; every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

6 items
  • Coolant (change)
    Engine
    Factory

    Factory: Service schedule (printed pp.33-34): every 24 months. Key: open circle = one-time interval; solid circle = periodic interval. Shorter intervals may be needed in harsh conditions such as heavy rain, mud, sand, snow, extreme temperatures or frequent full load.

  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Replace hydraulic clutch fluid
    Primary and gearbox
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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