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Malaguti · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, CVT belt drive

Centro 160

Library entry covers 2009-2010

30 factory 46 guideline

Published source

Malaguti Centro 125 ie - 160 ie user manual (multilingual), Maintenance table section 5.2 (ManualsLib.mx 109518 page 125)

Factory source. Covers Malaguti Centro 125 ie - 160 ie user manual (cover prints Centro 125 ie - 160 ie); no year printed.

76 items for a 2010 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Automatic or semi-automatic
Final drive
Belt CVT, scooter automatic
Front suspension
Telescopic fork
Rear suspension
Swingarm, twin shocks
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2010 Malaguti Centro 160

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

2 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline

On the road: every 800 km

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 2,000 km

1 item
  • Brake pads and discs wear (check)
    Brakes
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at 1,000 km and every 2,000 km.

Every 4,000 km or 12 months

16 items
  • Engine oil and filtering net (replace)
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace at every column (1,000 km and every 4,000 km or 12 months).

  • Final check and road test *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Nuts and bolts tightness (check) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Spark plug, condition and electrode gap (clean and check) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. clean and check at 1,000, 4,000, 8,000, 16,000 and 20,000 km.

  • V-belt (check) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at 4,000, 8,000, 16,000 and 20,000 km.

  • Battery condition and charge level (check)
    Ignition and electrics
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Air filter, suction and transmission (clean)
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. clean and check at 1,000, 4,000, 8,000, 16,000 and 20,000 km.

  • Clutch weights (check) *
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at 4,000, 8,000, 16,000 and 20,000 km.

  • Primary variator rollers (check) *
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at 4,000, 8,000, 16,000 and 20,000 km.

  • Fork and shock absorbers operation and tightness (check) *
    Front end
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Steering operation and play (check, lubricate if necessary) *
    Front end
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Center stand tightness and pivot (check and lubricate) *
    Rear suspension and frame
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Sidestand switch operation (check and lubricate)
    Rear suspension and frame
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Tire pressure and tread wear (check)
    Wheels and tires
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Wheel bearings (check) *
    Wheels and tires
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

  • Chassis linkages and levers (check) *
    Controls and cables
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at every column (1,000 km and every 4,000 km).

Every 5,000 km or 12 months

8 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Adjust automatic / semi-automatic clutch
    Primary and gearbox
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Inspect CVT drive belt, rollers / sliders and clutch shoes
    Final drive
    Guideline

    Typical scooter interval. Your owner's manual figure governs; check belt width against the service limit.

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km or 2 years

1 item
  • Coolant level and density, manifold tightness (check) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at 1,000 km; every 24 months or 12,000 km.

Every 12,000 km

9 items
  • Braking system pipes and injection system tightness (check) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at 1,000, 12,000 and 24,000 km.

  • Spark plug (replace) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace at 12,000 and 24,000 km.

  • V-belt (replace) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace at 12,000 and 24,000 km.

  • Valve clearance (check and adjust) *
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check and adjust at 1,000, 12,000 and 24,000 km.

  • Air filter, suction and transmission (replace)
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace at 12,000 and 24,000 km.

  • Clutch weights (replace) *
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace at 12,000 and 24,000 km.

  • Final transmission oil (replace) *
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace at 1,000, 12,000 and 24,000 km.

  • Primary variator rollers (replace) *
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace at 12,000 and 24,000 km.

  • Variator pulley bushing and clutch bearing (grease) *
    Primary and gearbox
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. at 12,000 and 24,000 km.

Every 13,000 km or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 19,500 km or 3 years

1 item
  • Replace CVT drive belt
    Final drive
    Guideline

    Typical scooter interval, or sooner if the belt is cracked, glazed or below its width limit.

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,000 km

1 item
  • Fuel pump filter (replace)
    Fuel and air
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace every 48,000 km.

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 12 months

1 item
  • Brake fluid (check and replace)
    Brakes
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. check at 1,000 km; replace mark in the 4,000 km or 12 month column only.

Every 2 years

5 items
  • Coolant (replace)
    Engine
    Factory

    Factory: Maintenance table (user manual section 5.2, English section printed p.27; columns: first 1,000 km, 4,000 km or 12 months, 8,000 km or 24 months, 12,000, 16,000, 20,000 and 24,000 km). Symbols: filled circle = check, open circle = clean, square = adjust, triangle = replace. Items marked * are dealer work. replace every 2 years (printed in the coolant row).

  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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