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Malaguti · Two-stroke single, premix, chain drive

XTM 50

Library entry covers 2006-2021

32 factory 58 guideline

Published source

Malaguti XTM, XSM 50 (2007) owner's manual, Manutenzione periodica e lubrificazione, printed pp.30-32 Italian section (German section pp.30-31 checked) (ManualsLib)

Factory owner's handbook. Covers Malaguti XTM, XSM 50 (2007) owner's manual; other model years not covered.

90 items for a 2010 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Two-stroke
Engine lubrication: Two-stroke premix (oil in fuel)
Oil filtration: None (no filter)
Valve gear: None (two-stroke porting)
Ignition: Magneto (incl. magdyno, flywheel magneto)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Single carburetor
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Separate gearbox oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2010 Malaguti XTM 50

On the road: every 150 mi

1 item

Check two-stroke oil tank / carry premix oil

Pre-ride / on the road

Guideline

Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 311 mi

1 item

Drive chain (check slack, alignment, condition; clean and lubricate)

Final drive

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Every 500 km and after washing the vehicle or riding in the rain.

Every 1,000 mi or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 1,864 mi or 12 months

1 item

Transmission oil (check level)

Primary and gearbox

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, annual check. Check the oil level at 1000 km and every 3000 km.

Every 2,000 mi or 12 months

1 item

Replace spark plugs (two-stroke)

Engine

Guideline

Every 3,000 mi or 12 months

13 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean fuel tap filter / sediment bowl

Fuel and air

Guideline
Check / set ignition timing

Ignition and electrics

Guideline
Clean and gap contact breaker points, oil cam felt

Ignition and electrics

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 3,000 mi or 2 years

1 item

Decarbonize exhaust ports, pipes and baffles

Engine

Guideline

Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 3,728 mi or 12 months

14 items

Chassis fasteners (check)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Cooling system (check coolant level and leaks)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Lights, signals and switches (check function, adjust headlight)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Spark plug (replace)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Carburetor (check starter function, adjust idle)

Fuel and air

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Fuel line (check for cracks, damage)

Fuel and air

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Battery (check electrolyte level and tightness, secure)

Ignition and electrics

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Side stand (check function, lubricate)

Rear suspension and frame

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Brake hose (check for cracks, damage)

Brakes

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check. Replace every 4 years and whenever cracked or damaged.
Front and rear brake switches (check function)

Brakes

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Front brake (check function, fluid level, leaks)

Brakes

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km, annual check. Brake pads: check every 2000 km and replace if worn. Every two years replace the internal components of the brake pump and caliper and change the brake fluid.
Rear brake (check function, fluid level, leaks)

Brakes

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km, annual check. Brake pads: check every 2000 km and replace if worn.
Tires (check)

Wheels and tires

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.
Moving parts and cables (lubricate)

Controls and cables

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km, annual check.

Every 3,728 mi

10 items

Rear suspension linkage pivots (check function)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km.
Clutch (check function, adjust)

Primary and gearbox

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km.
Transmission oil (change)

Primary and gearbox

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km.
Front fork (check function, leaks)

Front end

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km.
Steering bearings (check play)

Front end

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km.
Shock absorber assembly (check function, leaks)

Rear suspension and frame

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km.
Swingarm (check function and play)

Rear suspension and frame

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km.
Swingarm (lubricate with lithium soap grease)

Rear suspension and frame

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 6000 km, 12000 km, 18000 km, 24000 km.
Wheel bearings (check)

Wheels and tires

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km.
Wheels (check)

Wheels and tires

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 12000 km, 18000 km, 24000 km.

Every 4,000 mi or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 6,000 mi or 12 months

8 items

Inspect coolant hoses and clamps

Engine

Guideline
Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Clean carburetor float bowl(s), check float level and jets

Fuel and air

Guideline

Ethanol fuel varnishes old carbs quickly in storage.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 6,000 mi or 2 years

2 items

Lubricate and check automatic advance unit

Ignition and electrics

Guideline
Magneto: clean slip ring and pickup brush, check HT lead

Ignition and electrics

Guideline

Every 7,456 mi or 12 months

1 item

Autolube oil pump (check function, bleed if necessary)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 1000 km, 12000 km, 24000 km, annual check.

Every 7,456 mi

3 items

Rear suspension linkage pivots (lubricate with lithium soap grease)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 12000 km, 24000 km.
Air filter element (clean)

Fuel and air

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 6000 km, 18000 km. Clean at 6000 and 18000 km; more frequent service needed on very wet or dusty roads.
Air filter element (replace)

Fuel and air

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Marked at 12000 km, 24000 km. Replace at 12000 and 24000 km.

Every 10,000 mi or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change gearbox oil

Primary and gearbox

Guideline

Every 12,000 mi or 2 years

3 items

Replace air filter element

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 12,000 mi or 3 years

1 item

Replace points and condenser

Ignition and electrics

Guideline

Every 14,913 mi

1 item

Steering bearings (lubricate with lithium soap grease)

Front end

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Every 24000 km.

Every 15,000 mi or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 16,000 mi or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 25,000 mi or 10 years

1 item

Magneto overhaul / re-magnetize, replace capacitor

Ignition and electrics

Guideline

Weak spark when hot is the classic symptom. Old capacitors fail with age, not miles.

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

4 items

Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Guideline

Every 3 years

1 item

Coolant (change)

Engine

Factory

Factory: Manutenzione periodica e lubrificazione (printed pp.30-32, Italian section; translated): odometer columns 1000, 6000, 12000, 18000 and 24000 km plus annual check; from 30000 km repeat the intervals starting from 6000 km. Annual checks may be replaced by a kilometer-based service. Items marked with an asterisk are for a MALAGUTI dealer. Change every 3 years.

Every 4 years

3 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.