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Mondial · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

SMX Enduro (124 cc)

Library entry covers 2021

42 factory 52 guideline

Published source

Mondial SMX 125 series owner's manual, scheduled maintenance table printed pp.93-96 (ManualsLib viewer pp.95-98)

Factory owner's handbook. Covers F.B Mondial SMX 125 series owner's manual (multilingual), no edition year.

94 items for a 2021 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, shim adjusted (incl. desmo)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2021 Mondial SMX Enduro (124 cc)

On the road: every 200 mi

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 600 mi

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 311 mi

1 item
  • Drive chain (check, adjust, lubricate)
    Final drive
    Factory

    Factory: Scheduled maintenance table (pp.95): every 500 km (310.6 mi); O-ring chain lubricant. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 1,000 mi or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 3,000 mi or 12 months

11 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 3,728 mi or 12 months

20 items
  • Chassis fasteners (tighten)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Cooling system level and leaks (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Diagnostic system check (EFI, ABS, fault memory)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Engine oil (change)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): at all the intervals and when the oil pressure warning flashes or comes on. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Engine oil level and leaks (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Lights, signals and switches (check, adjust headlight)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.96): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Fuel injection idle speed (check)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Battery charge and connections (check)
    Ignition and electrics
    Factory

    Factory: Scheduled maintenance table (pp.94): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Clutch (check, adjust)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance table (pp.94): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Clutch lever pivot shaft (lubricate)
    Primary and gearbox
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check; lithium-soap grease. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Side stand (check, lubricate)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Swingarm pivot bearings (check)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Brake hoses (check)
    Brakes
    Factory

    Factory: Scheduled maintenance table (pp.94): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Brake lever pivot shaft (lubricate)
    Brakes
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check; silicone grease. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Brake pedal pivot shaft (lubricate)
    Brakes
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check; lithium-soap grease. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Front and rear brake switches (check)
    Brakes
    Factory

    Factory: Scheduled maintenance table (pp.96): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Rear brake operation, fluid level, leaks, pads (check)
    Brakes
    Factory

    Factory: Scheduled maintenance table (pp.94): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Tires tread, damage, pressure (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (pp.94): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Moving parts and cables (lubricate)
    Controls and cables
    Factory

    Factory: Scheduled maintenance table (pp.96): marked at 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Throttle grip play and cable (check, adjust, lubricate)
    Controls and cables
    Factory

    Factory: Scheduled maintenance table (pp.96): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km and at the annual check. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 3,728 mi

8 items
  • Exhaust system (check for leaks, tighten, replace gasket if necessary)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 1,000, 6,000, 12,000, 18,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Rear suspension linkage pivots (check)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Valve clearance (check, adjust)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 6,000, 12,000, 18,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Front fork operation and leaks (check)
    Front end
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Steering bearings (check)
    Front end
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 1,000, 6,000, 12,000 and 18,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Shock absorber operation and leaks (check)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 6,000, 12,000, 18,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Front brake operation, fluid level, leaks, pads (check)
    Brakes
    Factory

    Factory: Scheduled maintenance table (pp.94): marked at 6,000, 12,000, 18,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Wheels runout, spokes, damage (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (pp.94): marked at 6,000, 12,000, 18,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 4,000 mi or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 5,000 mi or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 6,000 mi or 12 months

8 items
  • Inspect coolant hoses and clamps
    Engine
    Guideline
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 7,456 mi or 12 months

1 item
  • Fuel line (check)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 6,000 and 18,000 km and at the annual check; replace if necessary. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 7,456 mi

6 items
  • Engine oil filter element (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 1,000, 12,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Rear suspension linkage pivots (lubricate)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 12,000 and 24,000 km, lithium-soap grease. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Spark plug (check, adjust gap, clean)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 6,000 and 18,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Spark plug (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 12,000 and 24,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Air filter element (clean)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 6,000 and 18,000 km. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Air filter element (replace)
    Fuel and air
    Factory

    Factory: Scheduled maintenance table (pp.93): marked at 12,000 and 24,000 km; more often in unusually wet areas. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 10,000 mi or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 12,000 mi or 2 years

3 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 14,913 mi

2 items
  • Steering bearings (lubricate)
    Front end
    Factory

    Factory: Scheduled maintenance table (pp.95): marked at 24,000 km, lithium-soap grease. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Swingarm pivot bearings (lubricate)
    Rear suspension and frame
    Factory

    Factory: Scheduled maintenance table (pp.95): every 24,000 km (14,000 mi), lithium-soap grease. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 15,000 mi or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 15,000 mi or 4 years

1 item
  • Check valve clearances (shim adjusted)
    Engine
    Guideline

Every 16,000 mi or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

6 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Brake fluid (change)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.94): change every 2 years. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Replace brake fluid
    Brakes
    Guideline
  • Wheel bearings (check)
    Wheels and tires
    Factory

    Factory: Scheduled maintenance table (p.94): check for looseness or damage every 2 years. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 3 years

1 item
  • Coolant (replace)
    Engine
    Factory

    Factory: Scheduled maintenance table (p.93): replace every 3 years. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

Every 4 years

4 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Brake hoses (replace)
    Brakes
    Factory

    Factory: Scheduled maintenance table (p.94): replace every 4 years. Columns: 1,000, 6,000, 12,000, 18,000 and 24,000 km (600, 3,700, 7,400, 11,100 and 14,900 mi) and an annual check; from 30,000 km repeat the intervals starting from 6,000 km. The annual check is done every year unless a distance service is done instead. Do the work at half the intervals in rain, dust, off-road or track use.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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