No photo of this model in the library yet.

Have this bike? Send a photo or the manual's service chart

MV Agusta · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

Brutale 800

Library entry covers 2013-2024

87 factory 50 guideline

Published source

MV Agusta Brutale 800 Owner's Manual (8000B7954, Edition 1, October 2012), Tables of scheduled maintenance pp.126-133 (ManualsLib 1076598 pages 127-134)

Factory owner's handbook. Covers MV Agusta Brutale 800 owner's manual, Part No. 8000B7954, Edition No. 1, printed October 2012.

137 items for a 2021 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, shim adjusted (incl. desmo)
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2021 MV Agusta Brutale 800

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 1,000 km

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 500 km

1 item

Tire wear (check)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every time vehicle is used; at least every 500 km (300 mi) (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 600 km

2 items

Side stand switch contact area with side stand (clean)

Ignition and electrics

Factory

Factory: Tables of scheduled maintenance (p.131), printed across the columns: Every 500-1000 km (300-600 mi) (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brake/clutch lever and master cylinder piston contact area (clean)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every 500-1000 km (300-600 mi) (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 1,000 km

3 items

Drive chain (check)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every 1000 km (600 mi) (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Drive chain (lubricate)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every 1000 km (600 mi) and after riding under the rain (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brake pads, front and rear (check wear)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every 1000 km (600 mi) (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 1,600 km or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 5,000 km or 12 months

9 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 6,000 km or 12 months

2 items

Engine oil (renew)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). Also printed: at least once a year. The pre-delivery cell is covered by the viewer watermark. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Engine oil filter (replace, use only MV Agusta genuine oil filters)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). Also printed: every time engine oil is changed. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 6,000 km

40 items

Coolant level (check/restore, dealer)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Cooling system (check for leakage)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Electric fans (check operation)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Electrical equipment (check operation)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), service coupons: marked at pre-delivery, E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). Marks visible at pre-delivery, E, F and G; the middle cells are covered by the viewer watermark. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Front sprocket/tab washer (check)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), D 18,000 km (11,200 mi), F 30,000 km (18,600 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
General lubrication

Engine

Factory

Factory: Tables of scheduled maintenance (p.133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
General test

Engine

Factory

Factory: Tables of scheduled maintenance (p.133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Headlight (check operation, dealer)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Horn (check operation, dealer)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Hose clamps (check/tighten)

Engine

Factory

Factory: Tables of scheduled maintenance (p.133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Instrument panel (check operation, dealer)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Lights/visual signals (check operation/replace bulbs, dealer)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Locks (check operation, dealer)

Engine

Factory

Factory: Tables of scheduled maintenance (p.133), service coupons: marked at pre-delivery, E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). Marks visible at pre-delivery, E, F and G; the A-D cells are covered by the viewer watermark. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Rear sprocket (check)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), D 18,000 km (11,200 mi), F 30,000 km (18,600 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Screws and nuts (check/tighten)

Engine

Factory

Factory: Tables of scheduled maintenance (p.133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Throttle body (check and adjust)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Air filter (check/replace)

Fuel and air

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Fuel lines and connections (check for leakage)

Fuel and air

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Battery connections (check and clean)

Ignition and electrics

Factory

Factory: Tables of scheduled maintenance (p.132), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Ignition switch (check operation, dealer)

Ignition and electrics

Factory

Factory: Tables of scheduled maintenance (p.132), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Side stand switch contact area with side stand (clean, dealer)

Ignition and electrics

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Flexible controls and transmissions (check/adjust)

Primary and gearbox

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Drive chain (check/adjust)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Drive chain (lubricate, dealer)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), D 18,000 km (11,200 mi), F 30,000 km (18,600 mi). Not marked at C, E and G, where the chain is replaced. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Drive chain pads on frame plate (check/replace)

Final drive

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Drive chain pads on swingarm (check/replace)

Final drive

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Side stand switch (check operation)

Rear suspension and frame

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Sidestand (check operation, dealer)

Rear suspension and frame

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at pre-delivery, E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). Marks visible at pre-delivery, E, F and G; the A-D cells are covered by the viewer watermark. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brake fluid level (check, dealer)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). Not marked at E, where the fluid is renewed. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brake pads, front and rear (check/replace)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brake/clutch lever and master cylinder piston contact area (clean, dealer)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brakes/clutch (check operation)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brakes/clutch lines (check for leakage)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Front wheel bearings (check)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi). Also printed: every time tire is replaced. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Tire pressure (check, dealer)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Tire wear (check, dealer)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Wheel rims (inspect visually)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). Also printed: every time tire is replaced. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Choke control (check operation)

Controls and cables

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Throttle control (check operation)

Controls and cables

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Throttle control (check/adjust play)

Controls and cables

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at pre-delivery, A 1,000 km (600 mi), B 6,000 km (3,800 mi), C 12,000 km (7,500 mi), D 18,000 km (11,200 mi), E 24,000 km (14,900 mi), F 30,000 km (18,600 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 6,500 km or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 8,000 km or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

7 items

Inspect coolant hoses and clamps

Engine

Guideline
Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km

14 items

Front sprocket/tab washer (replace)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). Also printed: every time drive chain is replaced. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Rear sprocket (replace)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). Also printed: every time drive chain is replaced. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Rear sprocket spring drive (check/replace)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Spark plugs (check/replace)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at B 6,000 km (3,800 mi), D 18,000 km (11,200 mi), F 30,000 km (18,600 mi). Checked at 6,000, 18,000 and 30,000 km; replaced at 12,000, 24,000 and 36,000 km. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Spark plugs (replace)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Valves (check/adjust)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Fuel filter (check/replace)

Fuel and air

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Timing movable shoe (check/replace)

Ignition and electrics

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Drive chain (replace)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Timing chain (check)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Timing chain stretcher (check/replace)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Steering bearings (check)

Front end

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at A 1,000 km (600 mi), C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). The pre-delivery cell is covered by the viewer watermark. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Rear shock absorber (check/adjust)

Rear suspension and frame

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at A 1,000 km (600 mi), C 12,000 km (7,500 mi), E 24,000 km (14,900 mi), G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Rear wheel hub (check, lubricate needle bearing)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at C 12,000 km (7,500 mi), E 24,000 km (14,900 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 19,500 km or 2 years

4 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 24,000 km or 2 years

1 item

Brake fluid (renew)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at E 24,000 km (14,900 mi). Also printed: at least every two years. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

1 item

Check valve clearances (shim adjusted)

Engine

Guideline

Every 24,000 km

2 items

Front fork oil (renew)

Front end

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at E 24,000 km (14,900 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Steering bearings (lubricate)

Front end

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at E 24,000 km (14,900 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 25,500 km or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 29,000 km

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 36,000 km

5 items

Timing movable shoe (replace)

Ignition and electrics

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at G 36,000 km (22,400 mi). Also printed: every time timing chain is replaced. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Timing chain (replace)

Final drive

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Swingarm bearings (check/lubricate)

Rear suspension and frame

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Front wheel bearings (replace)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (pp.126-133), service coupons: marked at G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Rear wheel hub (replace, lubricate needle bearing)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (p.131), service coupons: marked at G 36,000 km (22,400 mi). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 38,500 km or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

5 items

Coolant (renew)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: At least every two years. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Guideline

Every 3 years

1 item

Fuel lines and connections (replace)

Fuel and air

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: At least every 3 years. After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Every 4 years

3 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

15 items

Coolant level (check/restore)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Engine oil level (check)

Engine

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Headlight (adjust)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), printed across the columns: Every time geometry is changed and every time you seat a passenger (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Headlight operation (check)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Horn operation (check)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Instrument panel operation (check)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Lights/visual signals (check operation/replace bulbs)

Engine

Factory

Factory: Tables of scheduled maintenance (p.132), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Locks operation (check)

Engine

Factory

Factory: Tables of scheduled maintenance (p.133), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Ignition switch operation (check)

Ignition and electrics

Factory

Factory: Tables of scheduled maintenance (p.132), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Side stand switch operation (check)

Rear suspension and frame

Factory

Factory: Tables of scheduled maintenance (p.131), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Sidestand operation (check)

Rear suspension and frame

Factory

Factory: Tables of scheduled maintenance (p.131), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brake fluid level (check)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Brakes/clutch operation (check)

Brakes

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Tire pressure (check)

Wheels and tires

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every time vehicle is used; at least every 10 days (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.
Throttle control operation (check)

Controls and cables

Factory

Factory: Tables of scheduled maintenance (pp.126-133), printed across the columns: Every time vehicle is used (operation the user can carry out). After the first 36,000 km (22,400 mi), repeat the operations at the same intervals.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.