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Polini · Two-stroke single, premix, chain drive

910 Carena RS

Library entry covers 2022-2023

57 factory 39 guideline

Published source

Polini Minibike Use and Maintenance Manual, 8.2 Regular checks (English p.16, viewer p.18)

Factory owner's handbook. Covers Polini Minibike (minimoto) Manuale d'uso e manutenzione, multilingual, English section (ManualsLib MX 71934); the manual names no model variant, so fit to the 910 Carena RS is not confirmed; chart includes coolant and radiator rows; hours or races.

96 items for a 2022 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Two-stroke
Engine lubrication
Two-stroke premix (oil in fuel)
Oil filtration
None (no filter)
Valve gear
None (two-stroke porting)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Liquid cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Automatic or semi-automatic
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2022 Polini 910 Carena RS

On the road: every 150 mi

1 item
  • Check two-stroke oil tank / carry premix oil
    Pre-ride / on the road
    Guideline

    Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 300 mi

2 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline

On the road: every 500 mi

1 item
  • Check coolant level
    Pre-ride / on the road
    Guideline

On the road: every 600 mi

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

On the road: every 1 h

1 item
  • Lubricate drive chain
    Pre-ride / on the road
    Factory

    Manual: Chain (inspect/adjust, clean, lubricate). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean, lubricate; manual section 7.11

Every 2,000 mi or 12 months

1 item
  • Replace spark plugs (two-stroke)
    Engine
    Guideline

Every 3,000 mi or 12 months

7 items
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Adjust automatic / semi-automatic clutch
    Primary and gearbox
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline

Every 3,000 mi or 2 years

1 item
  • Decarbonize exhaust ports, pipes and baffles
    Engine
    Guideline

    Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 4,000 mi or 12 months

1 item
  • Inspect, clean and gap spark plugs
    Engine
    Guideline

Every 6,000 mi or 12 months

5 items
  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change gearbox oil
    Primary and gearbox
    Guideline

Every 12,000 mi or 2 years

2 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline

Every 15,000 mi or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 18,000 mi

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 20,000 mi or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 1 h

30 items
  • Electrical system (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Exhaust (clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: clean

  • Inspect coolant hoses and clamps
    Engine
    Factory

    Manual: Coolant, radiator (inspect/adjust). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust; manual section 3, 7.5

  • Kick-start bolts (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.3

  • Kick-start gear (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.3

  • Muffler (clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: clean

  • Nuts, bolts, fixings (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 9.1

  • Radiator fins (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Reed valve (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Spark plug (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean (standard NGK B9 / BR9EG or Champion N2C / RN2C; colder NGK B10 / BR10EG or Champion N1C / RN1C)

  • Spark plug hood (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Carburetor (inspect/adjust, clean)
    Fuel and air
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Check throttle cable(s) free play and return
    Fuel and air
    Factory

    Manual: Throttle cables (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.7

  • Clean / inspect air filter
    Fuel and air
    Factory

    Manual: Air filter (clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: clean (in dusty race conditions clean the air filter after every heat); manual section 7.2

  • Replace fuel lines
    Fuel and air
    Factory

    Manual: Fuel line (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Factory

    Manual: Clutch bell (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.12

  • Centrifugal clutch (inspect/adjust, clean)
    Primary and gearbox
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.13

  • Clutch shoes (inspect/adjust, clean)
    Primary and gearbox
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.12 - 7.13

  • Chain guard, chain slide (if included) (inspect/adjust, clean)
    Final drive
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Pin, chain and sprocket (inspect/adjust, clean)
    Final drive
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.11

  • Check steering head bearing adjustment
    Front end
    Factory

    Manual: Steering head bearings (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Steering head action (inspect/adjust, clean)
    Front end
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Grease swingarm pivot
    Rear suspension and frame
    Factory

    Manual: Swinging arm (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Factory

    Manual: Front forks (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Brake caliper (inspect/adjust, clean)
    Brakes
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.8

  • Brakes adjustment (inspect/adjust, clean)
    Brakes
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.8

  • Check brake pads and discs
    Brakes
    Factory

    Manual: Brake pads (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.9

  • Check wheel bearings for play
    Wheels and tires
    Factory

    Manual: Wheel hubs bearings (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean

  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Factory

    Manual: Tire pressure (inspect/adjust, clean). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.10

  • Throttle control (inspect/adjust, clean)
    Controls and cables
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 1 race/1 hour: inspect/adjust, clean; manual section 7.7

Every 3 h

8 items
  • Cylinder head, piston and barrel (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 3 races/3 hours: inspect/adjust, clean

  • Piston (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 3 races/3 hours: inspect/adjust, clean

  • Piston ring (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 3 races/3 hours: inspect/adjust, clean

  • Replace spark plugs
    Engine
    Factory

    Manual: Spark plug (replace). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 3 hours

  • Air filter (replace)
    Fuel and air
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 3 hours

  • Chain (replace)
    Final drive
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 3 hours

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Factory

    Manual: Pin, chain and sprocket (replace). Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 3 hours

  • Brake pads (replace)
    Brakes
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 3 hours

Every 9 h

17 items
  • All engine bearings (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 9 races/9 hours: inspect/adjust, clean

  • All engine bearings (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Crankshaft (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 9 races/9 hours: inspect/adjust, clean

  • Engine casing (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 9 races/9 hours: inspect/adjust, clean

  • Main bearings (inspect/adjust, clean)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): after 9 races/9 hours: inspect/adjust, clean

  • Main bearings (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Muffler (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Piston (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Piston ring (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Reed valve (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Spark plug hood (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Fuel line (replace)
    Fuel and air
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Centrifugal clutch (replace)
    Primary and gearbox
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Clutch bell (replace)
    Primary and gearbox
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Clutch shoes (replace)
    Primary and gearbox
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Wheel hubs bearings (replace)
    Wheels and tires
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

  • Throttle cables (replace)
    Controls and cables
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 9 hours

Every 18 h

1 item
  • Crankshaft (replace)
    Engine
    Factory

    Factory: 8.2 Regular checks p.16 (to be performed before each race and after laying up; columns after 1 race/1 hour, after 3 races/3 hours, after 9 races/9 hours, replacement frequency; symbols inspect/adjust, clean, lubricate): replacement frequency 18 hours

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

4 items
  • Replace coolant
    Engine
    Guideline
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

2 items
  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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