
Supermatic RM5 (50 cc)
Library entry covers 1960-1964
Published source
Raleigh Moped Models RM4 and RM5 Riding and Maintenance Instruction Book, Periodic Maintenance pp.19-24 (Moped Army library)
Factory owner's handbook. Covers Raleigh RM4 Automatic and RM5 Supermatic moped riding and maintenance instruction book.
85 items for a 1961 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Two-stroke
- Engine lubrication
- Two-stroke premix (oil in fuel)
- Oil filtration
- None (no filter)
- Valve gear
- None (two-stroke porting)
- Ignition
- Magneto (incl. magdyno, flywheel magneto)
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Single carburetor
- Cooling
- Air / oil cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Separate gearbox oil
- Clutch control
- Hand lever, cable
- Final drive
- Chain
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, twin shocks
- Front brake
- Drum (or band / stirrup)
- Rear brake
- Drum (or band / belt rim)
- Wheels
- Spoked, tubed
- Sidecar
- No sidecar
1961 Raleigh Supermatic RM5 (50 cc)
On the road: every 200 km
1 item-
Check two-stroke oil tank / carry premix oilPre-ride / on the roadGuideline
Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.
On the road: every 500 km
3 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
-
Check tire pressuresPre-ride / on the roadGuideline
-
Lubricate drive chainPre-ride / on the roadGuideline
Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.
On the road: every 800 km
1 item-
Walk-around: check nuts and bolts for vibration looseningPre-ride / on the roadGuideline
Old machines shake things loose: exhaust nuts, mudguard stays, footrests, tank mounts, battery strap.
On the road: every 1,000 km
1 item-
Check chain slack and rear wheel alignmentPre-ride / on the roadGuideline
On the road: every 1,600 km
1 item-
Check road kit: plugs, points file, master link, tube patches, wire, tapePre-ride / on the roadGuideline
Every 800 km
5 items-
Sparking plug (clean, set gap 0.016 to 0.018 in)EngineFactory
Factory: Every 500 miles. Each service includes the shorter-interval services
-
Carburetor air filter (clean)Fuel and airFactory
Factory: Every 500 miles. Each service includes the shorter-interval services
-
Automatic clutch and variable transmission pulley, RM5 (grease, one stroke)Primary and gearboxFactory
Factory: Every 500 miles. Each service includes the shorter-interval services
-
Variable transmission pulley balls, RM5 (lubricate with thick SAE 50 oil)Primary and gearboxFactory
Factory: Every 500 miles. Each service includes the shorter-interval services
-
Freewheel, working joints, moving parts and exposed control cables (oil)Wheels and tiresFactory
Factory: Every 500 miles. Each service includes the shorter-interval services
Every 1,600 km or 1 month
1 item-
Check battery electrolyte, top up with distilled waterIgnition and electricsGuideline
Wet-cell batteries on old machines need regular topping up, more in hot weather.
Every 1,600 km or 6 months
8 items-
Inspect, clean and gap spark plugsEngineGuideline
-
Check gearbox oil levelPrimary and gearboxGuideline
-
Grease swingarm pivotRear suspension and frameGuideline
-
Adjust front drum brakeBrakesGuideline
-
Adjust rear drum brake and rod / cable linkageBrakesGuideline
-
Check spoke tension and wheel trueWheels and tiresGuideline
-
Inspect tire tread, sidewalls and date codesWheels and tiresGuideline
-
Lubricate control cables and lever pivotsControls and cablesGuideline
Every 1,600 km
3 items-
Carburetor fuel filter (clean)Fuel and airFactory
Factory: Every 1,000 miles. Each service includes the shorter-interval services
-
Speedometer drive gearbox (grease, one stroke)Primary and gearboxFactory
Factory: Every 1,000 miles. Each service includes the shorter-interval services
-
Chains (remove, clean, lubricate and re-adjust)Final driveFactory
Factory: Every 1,000 miles. Replace when 23 pitches measure 11 5/8 in. Each service includes the shorter-interval services
Every 2,500 km or 6 months
2 items-
Clean / inspect air filterFuel and airGuideline
Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
-
Clean drive chain thoroughly (remove and soak, re-lube)Final driveGuideline
Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Every 2,500 km or 12 months
1 item-
Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxGuideline
Every 3,000 km or 12 months
1 item-
Replace spark plugs (two-stroke)EngineGuideline
Every 4,800 km
5 items-
Decarbonize and clean exhaust systemFuel and airFactory
Factory: Every 3,000 miles. Each service includes the shorter-interval services
-
Contact breaker points (check, clean and adjust 0.016 to 0.018 in)Ignition and electricsFactory
Factory: Every 3,000 miles. Each service includes the shorter-interval services
-
Brake operating cams and spindles (clean and grease sparingly)BrakesFactory
Factory: Every 3,000 miles. Each service includes the shorter-interval services
-
Wheel hubs (clean out and repack bearings with grease)Wheels and tiresFactory
Factory: Every 3,000 miles. Each service includes the shorter-interval services
-
Speedometer drive inner cable (remove and grease sparingly)Controls and cablesFactory
Factory: Every 3,000 miles. Each service includes the shorter-interval services
Every 5,000 km or 12 months
15 items-
Check engine mounting bolts and platesEngineGuideline
-
Check throttle cable(s) free play and returnFuel and airGuideline
-
Clean fuel tap filter / sediment bowlFuel and airGuideline
-
Check / set ignition timingIgnition and electricsGuideline
-
Clean and gap contact breaker points, oil cam feltIgnition and electricsGuideline
-
Adjust clutch pushrod / clutch adjusterPrimary and gearboxGuideline
-
Change gearbox oilPrimary and gearboxGuideline
-
Check chain guard, chain oiler (if fitted), rear chain caseFinal driveGuideline
-
Inspect chain and sprockets for wear (measure stretch)Final driveGuideline
-
Check steering damper (friction or hydraulic)Front endGuideline
-
Check steering head bearing adjustmentFront endGuideline
-
Inspect fork seals, stanchions and fork bootsFront endGuideline
-
Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
-
Grease and check center / side stand and springsRear suspension and frameGuideline
-
Check wheel bearings for playWheels and tiresGuideline
Every 5,000 km or 2 years
1 item-
Decarbonize exhaust ports, pipes and bafflesEngineGuideline
Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.
Every 6,500 km or 12 months
2 items-
Replace spark plugsEngineGuideline
-
Lubricate brake cam spindles, check linings and drumsBrakesGuideline
Every 8,000 km or 2 years
1 item-
Check cylinder head bolt torqueEngineGuideline
Air-cooled iron and alloy engines can lose head bolt tension; follow your manual's sequence and whether it is done hot or cold.
Every 9,500 km or 12 months
5 items-
Clean carburetor float bowl(s), check float level and jetsFuel and airGuideline
Ethanol fuel varnishes old carbs quickly in storage.
-
Check charging voltage and regulator / cut-outIgnition and electricsGuideline
-
Check swingarm bushes for playRear suspension and frameGuideline
-
Inspect rear shocks for leaks and dampingRear suspension and frameGuideline
-
Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 9,500 km or 2 years
4 items-
Lubricate and check automatic advance unitIgnition and electricsGuideline
-
Magneto: clean slip ring and pickup brush, check HT leadIgnition and electricsGuideline
-
Change fork oilFront endGuideline
Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.
-
Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 9,700 km
2 items-
Sparking plug (replace)EngineFactory
Factory: Every 6,000 miles. Each service includes the shorter-interval services
-
Full decarbonization of engine and exhaust systemFuel and airFactory
Factory: Every 6,000 miles. Each service includes the shorter-interval services
Every 16,000 km or 2 years
1 item-
Compression test (or leak-down)EngineGuideline
Every 16,000 km or 3 years
1 item-
Repack / replace steering head bearingsFront endGuideline
Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Every 16,000 km
1 item-
Replace chain and sprockets (wear based)Final driveGuideline
Every 19,300 km
1 item-
Steering head bearings (dismantle, clean, repack with grease)Front endFactory
Factory: Every 12,000 miles. Each service includes the shorter-interval services
Every 19,500 km or 3 years
1 item-
Replace points and condenserIgnition and electricsGuideline
Every 24,000 km or 5 years
1 item-
Inspect clutch plates and springsPrimary and gearboxGuideline
Every 24,000 km
1 item-
Replace brake linings / skim drums (wear based)BrakesGuideline
Every 40,000 km or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 40,000 km or 10 years
1 item-
Magneto overhaul / re-magnetize, replace capacitorIgnition and electricsGuideline
Weak spark when hot is the classic symptom. Old capacitors fail with age, not miles.
Every 48,500 km or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 6 months
1 item-
Clean battery terminals, check charge and strapIgnition and electricsGuideline
Every 12 months
1 item-
Check speedometer / odometer against a known distanceControls and cablesGuideline
Old speedos drift with tire size and drive wear. Use phone GPS over a measured 10 miles / km.
Every 2 years
3 items-
Inspect fuel tank for rust, sealer failure, leaksFuel and airGuideline
-
Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
-
Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
Every 4 years
1 item-
Replace fuel linesFuel and airGuideline
Old rubber and modern ethanol fuel do not mix well.
Every 6 years
2 items-
Replace inner tubes and rim tape with tiresWheels and tiresGuideline
-
Replace tires on age (regardless of tread)Wheels and tiresGuideline
No interval set
4 items-
Bottom bracket axle nipple, left side (grease)EngineFactory
Factory: Weekly
-
Chain tension, both chains (check)Final driveFactory
Factory: Weekly
-
All controls including brakes (check, lubricate or adjust)BrakesFactory
Factory: Weekly
-
Tire pressures (check)Wheels and tiresFactory
Factory: Weekly
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
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