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Rokon · Pushrod four-stroke single, wet sump, separate gearbox oil, chain drive

Scout (208 cc)

Library entry covers 2009-2022

34 factory 49 guideline

Published source

ROKON Owner's Manual 2021 Rev. 8.2, 14. Periodic Maintenance p.33

Factory owner's handbook. Covers ROKON 2021 owner's manual Rev. 8.2 (Scout, Trail-Breaker and Ranger from 2016 on, Kohler 208 cc engine).

83 items for a 2014 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead valve, pushrods, adjustable tappets
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Air / oil cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, twin shocks
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2014 Rokon Scout (208 cc)

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 12 months

11 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

7 items
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 13,000 km or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 16,000 km or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change gearbox oil
    Primary and gearbox
    Guideline

Every 19,500 km or 2 years

2 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 12 h or 1 month

10 items
  • Air pre-cleaner (inspect condition)
    Engine
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • Autograb idler bearing (if equipped) (lubricate)
    Engine
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • CVT drive belt (inspect condition)
    Engine
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • CVT pulleys (inspect condition)
    Engine
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • Spark plug (inspect condition)
    Engine
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • Sprockets (inspect condition)
    Engine
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • Universal joint (inspect condition)
    Engine
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • Air filter element (inspect condition)
    Fuel and air
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • Drive chains (lubricate)
    Final drive
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

  • Wheels (inspect condition)
    Wheels and tires
    Factory

    Factory: Every 12 hours or 1 month, whichever comes first

Every 80 h or 3 months

6 items
  • Engine oil (change)
    Engine
    Factory

    Factory: Every 80 hours or 3 months, whichever comes first

  • Battery (inspect condition)
    Ignition and electrics
    Factory

    Factory: Every 80 hours or 3 months, whichever comes first

  • Gearbox/Miter box oil (check level)
    Primary and gearbox
    Factory

    Factory: Every 80 hours or 3 months, whichever comes first

  • Over running clutch (slip-joint) (lubricate)
    Primary and gearbox
    Factory

    Factory: Every 80 hours or 3 months, whichever comes first

  • Steering head bearings (inspect condition)
    Front end
    Factory

    Factory: Every 80 hours or 3 months, whichever comes first

  • Wheel bearings (inspect condition)
    Wheels and tires
    Factory

    Factory: Every 80 hours or 3 months, whichever comes first

Every 320 h or 12 months

1 item
  • Gearbox/Miter box oil (change)
    Primary and gearbox
    Factory

    Factory: Every 320 hours or 12 months, whichever comes first

Every 1200 h or 4 years

4 items
  • CVT drive belt (replace)
    Engine
    Factory

    Factory: Every 1200 hours or 48 months, whichever comes first

  • Spark plug (replace)
    Engine
    Factory

    Factory: Every 1200 hours or 48 months, whichever comes first

  • Air filter element (replace)
    Fuel and air
    Factory

    Factory: Every 1200 hours or 48 months, whichever comes first

  • Brake pucks (replace)
    Brakes
    Factory

    Factory: Every 1200 hours or 48 months, whichever comes first

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

3 items
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

No interval set

13 items
  • Air pre-cleaner (wash/clean)
    Engine
    Factory

    Factory: As needed

  • CVT pulleys (clean)
    Engine
    Factory

    Factory: As needed

  • Engine oil (check level)
    Engine
    Factory

    Factory: Before each ride

  • Throttle (adjust)
    Engine
    Factory

    Factory: As needed

  • Throttle (check end-play)
    Engine
    Factory

    Factory: Before each ride

  • Drive chains (adjust)
    Final drive
    Factory

    Factory: As needed

  • Brake discs (inspect condition)
    Brakes
    Factory

    Factory: Before each ride

  • Brake fluid (check level)
    Brakes
    Factory

    Factory: Before each ride

  • Brake fluid (inspect condition)
    Brakes
    Factory

    Factory: Before each ride

  • Brake hoses (inspect condition)
    Brakes
    Factory

    Factory: Before each ride

  • Brake pucks (inspect condition)
    Brakes
    Factory

    Factory: Before each ride

  • Tires (check air pressure)
    Wheels and tires
    Factory

    Factory: Before each ride

  • Tires (inspect condition)
    Wheels and tires
    Factory

    Factory: Before each ride

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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Other 2014 Rokon models

All 2014 Rokon
2009-2022
Ranger (208 cc)
Factory
2009-2022
Trail-Breaker (208 cc)
Factory
2013-2023
Hunter (208 cc)
Guideline