Royal Enfield Himalayan — Example photo: Ashley Pomeroy, CC0, Wikimedia Commons

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Royal Enfield · Royal Enfield UCE / J / twins (2008-)

Himalayan

Library entry covers 2016-2026

54 factory 35 guideline

Published source

Royal Enfield Himalayan Owner's Manual (BS-VI, file himalayan-d3g), Periodical Maintenance Chart pp.71-77

Factory owner's handbook. Covers Himalayan 411 BS-VI owner's manual (edition date not shown).

89 items for a 2020 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2020 Royal Enfield Himalayan

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

2 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline

On the road: every 1,000 km

2 items

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Factory

Manual: Rear drive chain: adjust, clean, lubricate. Factory: Every 1,000 km; free play 20-30 mm.

Every 1,000 km

4 items

Engine Oil (Level check)

Engine

Factory

Factory: As printed: I at 5, 15, 25, 35, 45 (x1000 km); row note: Check level at every 1000 km or earlier as required
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Factory

Manual: Clutch free play: adjust. Factory: Every 1,000 km note; lever play 2-3 mm.
Rear Brake Pedal free play

Brakes

Factory

Factory: As printed: Adjust every 1000 km or earlier as required
Hand levers, Center stand, Side stand, Rider & Pillion foot rest pivots & Gear shift levers #

Controls and cables

Factory

Factory: As printed: Lubricate every 1000 km or earlier as required

Every 1,600 km or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 5,000 km or 6 months

24 items

All Mounting Fasteners in vehicle for tightness # (I&T)

Engine

Factory

Factory: As printed: I&T in every column (0.5 through 50 x1000 km)
Check and adjust valve clearances

Engine

Factory

Manual: Inlet/exhaust tappet: inspect and adjust. Factory: Every service.
Evaporative Emission Equipment rubber hoses (I)

Engine

Factory

Factory: As printed: I in every column except R at 40 (x1000 km)
HT leads for crack (I)

Engine

Factory

Factory: As printed: I in every column (0.5, 5, 10 ... 50 x1000 km / 1.5, 6, 12 ... 60 months)
Inspect, clean and gap spark plugs

Engine

Factory

Manual: Spark plug: clean and adjust gap. Factory: At each service; text also says every 500 km if required.
Oil cooler inlet & outlet pipes (I)

Engine

Factory

Factory: As printed: I in every column (0.5, 5, 10 ... 50 x1000 km / 1.5, 6, 12 ... 60 months)
PAV pipes & Hose clip (I)

Engine

Factory

Factory: As printed: I in every column except R at 40 (x1000 km)
Rubber hose, Inlet manifold (I)

Engine

Factory

Factory: As printed: I in every column except R at 40 (x1000 km)
Fuel Hose & Clip (I)

Fuel and air

Factory

Factory: As printed: I in every column except R at 40 (x1000 km)
Rubber Hose, Air filter to Throttle body (I)

Fuel and air

Factory

Factory: As printed: I in every column except R at 40 (x1000 km)
Clean battery terminals, check charge and strap

Ignition and electrics

Factory

Manual: Battery terminals: clean. Factory: Every service.
Clutch Cable (I&A, I/A/R)

Primary and gearbox

Factory

Factory: As printed: I&A at 0.5, 5, 10, 15; I/A/R at 20 through 50 (x1000 km)
Clutch no slippage (I)

Primary and gearbox

Factory

Factory: As printed: I in every column (0.5, 5, 10 ... 50 x1000 km / 1.5, 6, 12 ... 60 months)
Cam chain / tensioner: inspect

Final drive

Factory

Factory: Inspect each service; replace at 50,000 km.
Front Fork oil (I)

Front end

Factory

Factory: As printed: I in every column except R at 20 and 40 (x1000 km)
Grease and check center / side stand and springs

Rear suspension and frame

Factory

Manual: Rear brake pedal pivot: lubricate. Factory: Every service; other pivots every 1,000 km note.
Check brake pads and discs

Brakes

Factory

Manual: Brake pads: inspect. Factory: Every service.
Hydraulic Brake Fluid - Front & Rear # (I)

Brakes

Factory

Factory: As printed: I in every column except R at 20 and 40 (x1000 km)
Hydraulic brake hose & Washers - Front & Rear # (I)

Brakes

Factory

Factory: As printed: I in every column (0.5, 5, 10 ... 50 x1000 km / 1.5, 6, 12 ... 60 months)
Check spoke tension and wheel true

Wheels and tires

Factory

Manual: Spoke tightness and rim run-out: inspect. Factory: Every service.
Check wheel bearings for play

Wheels and tires

Factory

Manual: Wheel bearings: check for play. Factory: Every service.
Rear wheel cush rubbers # (I)

Wheels and tires

Factory

Factory: As printed: I in every column (0.5, 5, 10 ... 50 x1000 km / 1.5, 6, 12 ... 60 months)
Tire wear pattern (Front & Rear) # (1) (I)

Wheels and tires

Factory

Factory: As printed: I in every column (0.5, 5, 10 ... 50 x1000 km / 1.5, 6, 12 ... 60 months)
Accelerator Cable (I&A, I/A/R)

Controls and cables

Factory

Factory: As printed: I&A at 0.5, 5, 10, 15; I/A/R at 20 through 50 (x1000 km)

Every 5,000 km or 12 months

6 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline

Every 5,000 km

3 items

Rear Suspension Linkages # (I)

Engine

Factory

Factory: As printed: Inspect & If required lubricate for every 5000 km or earlier as required.
Steering head bearings # (I&A)

Front end

Factory

Factory: As printed: Inspect, adjust & lubricate for every 5000 km or earlier as required.
Swingarm Pivot Bearings # (I)

Rear suspension and frame

Factory

Factory: As printed: Inspect & If required lubricate for every 5000 km or earlier as required.

Every 8,000 km or 12 months

1 item

Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

6 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km or 12 months

7 items

Change engine oil

Engine

Factory

Manual: Engine oil: replace. Factory: Replace at 500 km then every 10,000 km/12 months; inspect level at midpoints.
Earth wire eyelet tightness (inspect)

Engine

Factory

Factory: I every 10000 km / 12 months Re-read from Royal Enfield Himalayan (BS-VI) owner's manual pages 71-74, periodical maintenance chart
Engine oil filter element (replace)

Engine

Factory

Factory: R at 500 km, then every 10000 km / 12 months Re-read from Royal Enfield Himalayan (BS-VI) owner's manual pages 71-74, periodical maintenance chart
Engine oil strainer on crankcase LH (clean)

Engine

Factory

Factory: C at 500 km, then every 10000 km / 12 months Re-read from Royal Enfield Himalayan (BS-VI) owner's manual pages 71-74, periodical maintenance chart
Throttle body cleaning

Engine

Factory

Factory: Every 10,000 km / 12 months.
Fuel Pump (under tank) Mounting (C)

Fuel and air

Factory

Factory: As printed: C at 0.5, 5, 15, 25, 35, 45 (x1000 km); Check for screw tightness in all services
Fuel Pump (under tank) Mounting (R)

Fuel and air

Factory

Factory: As printed: R at 10, 20, 30, 40, 50 (x1000 km); Check for screw tightness in all services

Every 15,000 km or 18 months

1 item

Replace spark plugs

Engine

Factory

Manual: Spark plug: replace. Factory: Replace every 15,000 km.

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 19,500 km or 2 years

4 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 20,000 km or 2 years

2 items

Change fork oil

Front end

Factory

Manual: Front fork oil: replace. Factory: Inspect each service, replace at 20k and 40k km.
Replace brake fluid

Brakes

Factory

Manual: Brake fluid front & rear: replace. Factory: Replace at 20k and 40k km; more often in severe use.

Every 25,000 km or 30 months

1 item

Front & Rear wheel bearings for play # (I&R)

Wheels and tires

Factory

Factory: As printed: I&R at 25 and 50 (x1000 km) / 30 and 60 months

Every 29,000 km

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 40,000 km or 4 years

1 item

Replace fuel lines

Fuel and air

Factory

Manual: Fuel hose & clip: replace. Factory: Inspect each service, replace at 40,000 km.

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 2 years

2 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline

Every 4 years

2 items

Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

10 items

Evaporative Emission Equipment rubber hoses (R)

Engine

Factory

Factory: As printed: R at 40 (x1000 km) / 48 months only
PAV pipes & Hose clip (R)

Engine

Factory

Factory: As printed: R at 40 (x1000 km) / 48 months only
Rear Suspension Linkages # (replace)

Engine

Factory

Factory: As printed: Replace if necessary
Rubber hose, Inlet manifold (R)

Engine

Factory

Factory: As printed: R at 40 (x1000 km) / 48 months only
Air filter element

Fuel and air

Factory

Factory: As printed: Clean / Replace more frequently if motorcycle always used in dusty / off Road conditions.
Rubber Hose, Air filter to Throttle body (R)

Fuel and air

Factory

Factory: As printed: R at 40 (x1000 km) / 48 months only
Cam Chain / Chain Pads / Auto chain Tensioner (I&R)

Final drive

Factory

Factory: As printed: I&R at 50 (x1000 km) / 60 months only
Steering head bearings # (replace)

Front end

Factory

Factory: As printed: Replace if necessary
Swingarm Pivot Bearings # (replace)

Rear suspension and frame

Factory

Factory: As printed: Replace if necessary
Tire wear pattern (Front & Rear) (replace)

Wheels and tires

Factory

Factory: As printed: (1) Tire to be replaced if the tire wear identification mark reached

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.