MotoService Log
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Royal Enfield · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

Scram 411

Library entry covers 2023-2024

47 factory 49 guideline

Published source

Royal Enfield Scram 411 Owner's Manual (Euro V), periodical maintenance printed pp.58-64 (copy hosted by A&S Powersports)

Factory source. Covers Royal Enfield Scram 411 owner's manual (Euro V), part no. RAM00465/A, edition January 2022; other editions not compared.

96 items for a 2024 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Wet sump (oil in crankcase)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Overhead cam, screw/locknut adjusters
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Air / oil cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Chain
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2024 Royal Enfield Scram 411

On the road: every 300 km

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline
  • Lubricate drive chain
    Pre-ride / on the road
    Guideline

    Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 1,000 km

1 item
  • Check chain slack and rear wheel alignment
    Pre-ride / on the road
    Guideline

Every 1,000 km

4 items
  • Clutch free play (adjust)
    Primary and gearbox
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): adjust every 1,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Drive chain (clean, lubricate, adjust)
    Final drive
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I&A at 500 km, then every 1,000 km (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Rear brake pedal free play (adjust)
    Brakes
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): adjust every 1,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Hand levers, stands, footrest pivots and gear shift lever (lubricate)
    Controls and cables
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): lubricate every 1,000 km (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

Every 1,600 km or 6 months

1 item
  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Guideline

Every 5,000 km or 6 months

31 items
  • All mounting fasteners (inspect and tighten)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I&T at 500 km and every 5,000 km, at an authorized dealer (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Evaporative emission rubber hoses (inspect)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months; R at 40,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • HT lead (inspect for cracks)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Intake and exhaust valve clearance (inspect and adjust)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I&A at 500 km and every 5,000 km or 6 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Intake manifold rubber hose (inspect)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Oil cooler inlet and outlet pipes (inspect)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • PAV pipes and hose clip (inspect)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months; R at 40,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Rear suspension linkages (inspect, lubricate)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km, then every 5,000 km; replace if necessary (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Spark plug (clean and adjust)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): C&A at 500 km and every 5,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Starter motor and relay connections (inspect)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Air filter element (clean)
    Fuel and air
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): C at 500 km and at 5,000, 15,000, 25,000, 35,000 and 45,000 km; clean or replace more often in dusty or off-road use. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Air filter to throttle body hose (inspect)
    Fuel and air
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months; R at 40,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Fuel hose and clip (inspect)
    Fuel and air
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months; R at 40,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Fuel pump mounting screws (check tightness)
    Fuel and air
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): check at all services. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Battery terminals (clean, apply petroleum jelly)
    Ignition and electrics
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): C at 500 km and every 5,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Clutch cable (inspect, adjust, replace)
    Primary and gearbox
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I&A at 500 km to 15,000 km; I/A/R from 20,000 km at every 5,000 km service. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Clutch slippage (inspect)
    Primary and gearbox
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Cam chain, chain pads and auto tensioner (inspect)
    Final drive
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months; I&R at 50,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Front fork oil and leaks (inspect)
    Front end
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Steering head bearings (inspect, adjust, lubricate)
    Front end
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I&A at 500 km, then every 5,000 km; replace if necessary (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Side stand switch operation (inspect)
    Rear suspension and frame
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Swingarm pivot bearings (inspect, lubricate)
    Rear suspension and frame
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km, then every 5,000 km; replace if necessary (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Brake fluid, front and rear (inspect)
    Brakes
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Brake hoses and washers, front and rear (inspect)
    Brakes
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Brake pads, front and rear (inspect)
    Brakes
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Rear brake pedal pivot (lubricate)
    Brakes
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): L at 500 km and every 5,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Rear wheel cush rubbers (inspect, replace)
    Wheels and tires
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km to 15,000 km; I&R from 20,000 km at every 5,000 km service (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Spoke tightness and rim runout (inspect)
    Wheels and tires
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Tire wear pattern (inspect)
    Wheels and tires
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months; replace the tire when the wear indicator is reached (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Wheel bearings play (inspect)
    Wheels and tires
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I at 500 km and every 5,000 km or 6 months (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Accelerator cable (inspect, adjust, replace)
    Controls and cables
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I&A at 500 km to 15,000 km; I/A/R from 20,000 km at every 5,000 km service. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

Every 5,000 km or 12 months

10 items
  • Check throttle cable(s) free play and return
    Fuel and air
    Guideline
  • Clean drive chain thoroughly (remove and soak, re-lube)
    Final drive
    Guideline

    Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.

  • Inspect chain and sprockets for wear (measure stretch)
    Final drive
    Guideline
  • Check steering head bearing adjustment
    Front end
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Grease and check center / side stand and springs
    Rear suspension and frame
    Guideline
  • Check brake pads and discs
    Brakes
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline
  • Check wheel bearings for play
    Wheels and tires
    Guideline

Every 6,500 km or 12 months

2 items
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Guideline

Every 8,000 km or 12 months

2 items
  • Change engine oil
    Engine
    Guideline

    Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.

  • Replace oil filter
    Engine
    Guideline

Every 9,500 km or 12 months

6 items
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km or 12 months

6 items
  • Engine oil (replace)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R at 500 km and every 10,000 km or 12 months; I at the 5,000 km steps between; check level every 1,000 km. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Engine oil filter element (replace)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R at 500 km and every 10,000 km or 12 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Engine oil strainer on crankcase LH (clean)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): C at 500 km and every 10,000 km or 12 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Ground wire eyelet tightness (inspect)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I every 10,000 km or 12 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Throttle body (clean)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): remove and clean with a dry microfiber cloth every 10,000 km or 12 months; throttle body cleaners and solvents are prohibited. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Air filter element (replace)
    Fuel and air
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R every 10,000 km or 12 months. Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

Every 13,000 km or 2 years

1 item
  • Check and adjust valve clearances
    Engine
    Guideline

Every 15,000 km or 18 months

1 item
  • Spark plug (replace)
    Engine
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R at 15,000, 30,000 and 45,000 km (18, 36 and 54 months). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

Every 16,000 km or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 19,500 km or 2 years

4 items
  • Replace air filter element
    Fuel and air
    Guideline
  • Synchronize throttle bodies
    Fuel and air
    Guideline
  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Guideline
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 20,000 km or 2 years

2 items
  • Front fork oil (replace)
    Front end
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R at 20,000 and 40,000 km (24 and 48 months). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Brake fluid, front and rear (replace)
    Brakes
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R at 20,000 and 40,000 km (24 and 48 months) (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,000 km or 30 months

1 item
  • Wheel bearings (replace)
    Wheels and tires
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): I&R at 25,000 and 50,000 km (30 and 60 months) (#). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

Every 25,500 km or 4 years

1 item
  • Replace spark plugs
    Engine
    Guideline

Every 29,000 km

1 item
  • Replace chain and sprockets (wear based)
    Final drive
    Guideline

Every 32,000 km or 4 years

2 items
  • Repack / replace steering head bearings
    Front end
    Guideline

    Many old machines use loose balls in cups and cones. Taper roller conversions are common.

  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 40,000 km or 4 years

2 items
  • Air filter hose, PAV pipes and evaporative hoses (replace)
    Fuel and air
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R at 40,000 km (48 months). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

  • Fuel hose and clip (replace)
    Fuel and air
    Factory

    Factory: Periodical maintenance chart (printed pp.58-64): R at 40,000 km (48 months). Columns as printed: 500 km (300 mi, 1.5 months), then every 5,000 km (3,000 mi, 6 months) to 50,000 km (31,000 mi, 60 months); after 50,000 km repeat the same frequency. Key: A adjust, C clean, I inspect (clean, adjust, lubricate or replace if necessary), T re-tighten, L lubricate, R replace. Items marked # need more frequent service in wet or dusty areas, rain or full-throttle riding.

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

3 items
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Guideline

Every 4 years

3 items
  • Replace fuel lines
    Fuel and air
    Guideline

    Old rubber and modern ethanol fuel do not mix well.

  • Inspect brake hoses; replace old rubber
    Brakes
    Guideline
  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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