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Sherco · Shim-adjusted overhead-cam four-stroke single, wet sump, separate gearbox oil, chain drive

SE 250

Library entry covers 2009-2025

65 factory 51 guideline

Published source

Sherco Owner's Manual 250-300 SE Racing / SE Factory (2023 file), Maintenance schedule pp.143-145 (English section)

Factory owner's handbook. Covers Sherco 250-300 SE Racing / SE Factory two-stroke owner's manual (sherco.com file OWNER_MANUAL_250-300_SE-2023), English section; hours-based.

116 items for a 2022 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, shim adjusted (incl. desmo)
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Separate gearbox oil
Clutch control: Hand lever, hydraulic
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2022 Sherco SE 250

On the road: every 200 mi

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,000 mi or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 3,000 mi or 12 months

9 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 4,000 mi or 12 months

1 item

Inspect, clean and gap spark plugs

Engine

Guideline

Every 5,000 mi or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 6,000 mi or 12 months

7 items

Inspect coolant hoses and clamps

Engine

Guideline
Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change gearbox oil

Primary and gearbox

Guideline

Every 12,000 mi or 2 years

4 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 15,000 mi or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 15,000 mi or 4 years

1 item

Check valve clearances (shim adjusted)

Engine

Guideline

Every 16,000 mi or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 5 h

1 item

Check status and sealing of the brake lines

Brakes

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours only. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.

Every 20 h

25 items

Change gear box oil

Engine

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check cooling system for leaks

Engine

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check general tightness of bolts and screws

Engine

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check sealing and attachment of the exhaust

Engine

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check status and position of the electrical wiring

Engine

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the good working of valves and boosters

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 20 h, 80 h; competition use at 10 h, 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the valves and booster system

Engine

Factory

Factory: Maintenance schedule (p.143): marked every 20 hours (not after 5 hours). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Clean the dust covers

Engine

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Replace fiberglass packing in the muffler

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 20 h, 40 h, 80 h; competition use at 10 h, 20 h, 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Clean air filter and housing

Fuel and air

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Clean the carburetor and empty the float chamber

Fuel and air

Factory

Factory: Maintenance schedule (p.143): marked every 20 hours (not after 5 hours). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check oil level in clutch master cylinder

Primary and gearbox

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check chain, sprockets, guides, chain tension

Final drive

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Lubricate the chain

Final drive

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check for leaks and function of fork and shock

Front end

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check/adjust steering head bearings

Front end

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Purge air from the fork legs

Front end

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check brake fluid level, brake pad thickness and the brake discs

Brakes

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check status of the foot brake pedal and hand brake lever

Brakes

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check tightness of brake system fasteners and discs

Brakes

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check condition of the tires and tire pressure

Wheels and tires

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check rims and spoke tension

Wheels and tires

Factory

Factory: Maintenance schedule (p.143): marked every 20 hours (not after 5 hours). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check wheel bearing clearance

Wheels and tires

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check function of electric components (headlight/tail/stop turn signals, computer control unit, etc.)

Controls and cables

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check status, flexibility and position of the cables, adjust and lubricate

Controls and cables

Factory

Factory: Maintenance schedule (p.143): marked after 5 hours and every 20 hours. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.

Every 40 h

2 items

Check the clutch disc wear

Primary and gearbox

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 40 h, 80 h; competition use at 20 h, 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the length of the clutch springs

Primary and gearbox

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 40 h, 80 h; competition use at 20 h, 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.

Every 50 h

1 item

Replace spark plug

Engine

Factory

Factory: Maintenance schedule (p.143): row printed as "Replace spark plug (after 50 hours)", with no marks in the 5-hour or 20-hour columns. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.

Every 80 h

11 items

Check the condition of the connecting rod

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the reed valve petals

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the run-out at the end of the crankshaft

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the wear of the cylinder and piston

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Replace the bearings and countershaft balancer

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Replace the connecting rod

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Replace the crankshaft bearings

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Replace the piston

Engine

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check all of the gearbox components for wear

Primary and gearbox

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check that the clutch housing is not loose

Primary and gearbox

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check that the clutch nut is not loose

Primary and gearbox

Factory

Factory: Important checks and maintenance work to be carried out by a Sherco workshop (p.145): recreational use at 80 h; competition use at 40 h, 80 h. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 12 months

7 items

Replace fiberglass in the muffler (dealer)

Engine

Factory

Factory: Annual maintenance (p.144), major maintenance items that should be performed by the dealer: at least once a year (column printed "Au moins 1X par an"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Treat electric contacts and switches with an aerosol protector (dealer)

Ignition and electrics

Factory

Factory: Annual maintenance (p.144), major maintenance items that should be performed by the dealer: at least once a year (column printed "Au moins 1X par an"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Replace the clutch hydraulic fluid (dealer)

Primary and gearbox

Factory

Factory: Annual maintenance (p.144), major maintenance items that should be performed by the dealer: at least once a year (column printed "Au moins 1X par an"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Clean and grease steering head bearings and seals (dealer)

Front end

Factory

Factory: Annual maintenance (p.144), major maintenance items that should be performed by the dealer: at least once a year (column printed "Au moins 1X par an"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Fork service (dealer)

Front end

Factory

Factory: Annual maintenance (p.144), major maintenance items that should be performed by the dealer: at least once a year (column printed "Au moins 1X par an"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Shock service (dealer)

Rear suspension and frame

Factory

Factory: Annual maintenance (p.144), major maintenance items that should be performed by the dealer: at least once a year (column printed "Au moins 1X par an"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Replace the brake fluid (dealer)

Brakes

Factory

Factory: Annual maintenance (p.144), major maintenance items that should be performed by the dealer: at least once a year (column printed "Au moins 1X par an"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.

Every 2 years

5 items

Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Replace hydraulic clutch fluid

Primary and gearbox

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Guideline

Every 4 years

3 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

18 items

Check the coolant level

Engine

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the engine oil level

Engine

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check tightness of nuts, screws and clamps

Engine

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Spray protector on electrical switches

Engine

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Verify operation of the horn

Engine

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Verify operation of the lights

Engine

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check fuel lines for leaks

Fuel and air

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Clean air filter and box (rider)

Fuel and air

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Clean and lubricate chain, check tension and adjust if necessary

Final drive

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Clean the fork dust seals (rider)

Front end

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use (printed "regularly"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Purge the air from the fork legs (rider)

Front end

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use (printed "regularly"). Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check brake fluid level

Brakes

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check status of the brake pads

Brakes

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check the brakes

Brakes

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use and after each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Spray anti-corrosion protector on all non painted parts (except for the brake parts and the exhaust system)

Brakes

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check tires and tire pressure (rider)

Wheels and tires

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Check status of all the controls

Controls and cables

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: before each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.
Lubricate throttle cable

Controls and cables

Factory

Factory: Annual maintenance (p.144), checks and major maintenance to be performed by the rider: after each use. Manual warning (p.144): check the tightening of the screws after the first ride/first hours of use; in competition perform the 20 hour maintenance schedule after each race, and it should not be exceeded by more than 2 hours; dealer services do not replace routine maintenance by the rider.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.