No photo of this model in the library yet.

Suzuki · Modern air-cooled single (2000-)

DR 600

Library entry covers 1984-1989

23 factory 35 guideline

Published source

Suzuki DR600S Service Manual, Periodic Maintenance Chart p. 2-1 (chart in miles, km and months)

Factory workshop manual. Covers 1985-1989 (DR600S service manual).

Open the source

58 items for a 1987 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Single carburetor
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, twin shocks
Front brake: Disc, hydraulic
Rear brake: Drum (or band / belt rim)
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

1987 Suzuki DR 600

On the road: every 200 mi

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

2 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Lubricate drive chain

Pre-ride / on the road

Factory

Manual: Drive chain - clean and lubricate. Factory: Clean and lubricate every 1 000 km (600 miles)

On the road: every 4,000 mi or 12 months

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Factory

Manual: Drive chain - I. Factory: Initial 600 mi; then every column

Every 1,000 mi or 6 months

1 item

Adjust rear drum brake and rod / cable linkage

Brakes

Guideline

Every 2,000 mi

2 items

Clean / inspect air filter

Fuel and air

Factory

Manual: Air cleaner element - clean. Factory: Clean every 3 000 km (2 000 miles)
Check brake pads and discs

Brakes

Factory

Manual: Brakes - inspect. Factory: Inspect every 3 000 km (2 000 miles)

Every 3,000 mi or 12 months

7 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 4,000 mi or 12 months

15 items

Change engine oil

Engine

Factory

Manual: Engine oil and oil filter - R. Factory: Initial 600 mi/1 000 km/2 months; columns 600/4 000/7 500/11 000/15 000 mi
Chassis bolts and nuts - T

Engine

Factory

Factory: Tighten initially, then every column
Check and adjust valve clearances

Engine

Factory

Manual: Valve clearance - I. Factory: Initial 600 mi; then every column
Check cylinder head bolt torque

Engine

Factory

Manual: Cylinder head nuts, exhaust pipe bolts and muffler connections - T. Factory: Tighten initially, then every column
Inspect, clean and gap spark plugs

Engine

Factory

Manual: Spark plugs - C. Factory: Clean at 4 000 and 11 000 mi columns
Replace oil filter

Engine

Factory

Manual: Engine oil and oil filter - R. Factory: Replaced with engine oil every column
Carburetor idle rpm - I

Fuel and air

Factory

Factory: Initial 600 mi; then every column
Check battery electrolyte, top up with distilled water

Ignition and electrics

Factory

Manual: Battery (specific gravity of electrolyte) - I. Factory: Every column from 4 000 mi
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Factory

Manual: Clutch - I. Factory: Initial 600 mi; then every column
Balancer chain - I

Final drive

Factory

Factory: Initial 600 mi; then every column
Check steering head bearing adjustment

Front end

Factory

Manual: Steering - I. Factory: Initial 600 mi; then every column
Inspect fork seals, stanchions and fork boots

Front end

Factory

Manual: Front forks - I. Factory: Every column from 4 000 mi
Lubricate brake cam spindles, check linings and drums

Brakes

Guideline
Inspect tire tread, sidewalls and date codes

Wheels and tires

Factory

Manual: Tires - I. Factory: Initial 600 mi; then every column
Automatic de-compression lever - I

Controls and cables

Factory

Factory: Initial 600 mi; then every column

Every 4,000 mi or 4 years

2 items

Replace fuel lines

Fuel and air

Factory

Manual: Fuel line - I; replace every four years. Factory: Inspect every column; replace every four years
Inspect brake hoses; replace old rubber

Brakes

Factory

Manual: Brake hoses - I; replace every four years. Factory: Inspect every column; replace every four years

Every 6,000 mi or 12 months

6 items

Clean carburetor float bowl(s), check float level and jets

Fuel and air

Guideline

Ethanol fuel varnishes old carbs quickly in storage.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 7,500 mi or 2 years

2 items

Replace spark plugs

Engine

Factory

Manual: Spark plugs - R. Factory: Replace at 7 500 and 15 000 mi columns
Clean fuel tap filter / sediment bowl

Fuel and air

Factory

Manual: Fuel strainer - C. Factory: Clean at 600, 7 500 and 15 000 mi columns

Every 10,000 mi or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 12,000 mi or 2 years

2 items

Replace air filter element

Fuel and air

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 15,000 mi

1 item

Replace brake linings / skim drums (wear based)

Brakes

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 12 months

1 item

Check speedometer / odometer against a known distance

Controls and cables

Guideline

Old speedos drift with tire size and drive wear. Use phone GPS over a measured 10 miles / km.

Every 2 years

3 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Factory

Manual: Brake fluid - change every two years. Factory: Time-based only

Every 4 years

1 item

Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.