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Suzuki · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

GSR 600

Library entry covers 2006-2010

28 factory 50 guideline

Published source

Suzuki GSR600 service manual (99500-36160-01E), periodic maintenance chart printed p.2-2 (ManualsLib 860672 p.19)

Factory service manual. Covers Suzuki GSR600 service manual 99500-36160-01E; no edition year seen.

78 items for a 2008 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, shim adjusted (incl. desmo)
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2008 Suzuki GSR 600

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 800 km

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 1,000 km

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,000 km

1 item

Drive chain (clean and lubricate)

Final drive

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. Clean and lubricate every 1,000 km.

Every 1,600 km or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 5,000 km or 12 months

9 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 6,000 km or 12 months

14 items

Chassis bolts and nuts (tighten)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. T at 1,000 km, then every 6,000 km or 12 months.
Engine oil (replace)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. R at 1,000 km, then every 6,000 km or 12 months.
Idle speed (inspect)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I at 1,000 km, then every 6,000 km or 12 months.
Radiator hoses (inspect)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 6,000 km or 12 months.
Spark plugs (inspect)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I at 6,000 and 18,000 km.
Air cleaner element (inspect)

Fuel and air

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I at 6,000, 12,000 and 24,000 km.
Fuel line (inspect)

Fuel and air

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 6,000 km or 12 months.
Clutch cable play (inspect)

Primary and gearbox

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 6,000 km or 12 months.
Drive chain (inspect)

Final drive

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I at 1,000 km, then every 6,000 km or 12 months.
Brake fluid (inspect)

Brakes

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 6,000 km or 12 months.
Brake hoses (inspect)

Brakes

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 6,000 km or 12 months.
Brakes (inspect)

Brakes

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I at 1,000 km, then every 6,000 km or 12 months.
Tires (inspect)

Wheels and tires

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 6,000 km or 12 months.
Throttle cable play (inspect)

Controls and cables

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I at 1,000 km, then every 6,000 km or 12 months.

Every 6,500 km or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 8,000 km or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

7 items

Inspect coolant hoses and clamps

Engine

Guideline
Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km or 2 years

7 items

Exhaust pipe bolts and muffler bolt and nut (tighten)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. T at 1,000 km, then every 12,000 km or 24 months.
PAIR (air supply) system (inspect)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 12,000 km or 24 months.
Rear suspension (inspect)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 12,000 km or 24 months.
Spark plugs (replace)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. R every 12,000 km or 24 months.
Throttle valve synchronization (inspect)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 12,000 km or 24 months.
Front forks (inspect)

Front end

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 12,000 km or 24 months.
Steering (inspect)

Front end

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I at 1,000 km, then every 12,000 km or 24 months.

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 18,000 km or 3 years

2 items

Engine oil filter (replace)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. R at 1,000 km, then every 18,000 km or 36 months.
Air cleaner element (replace)

Fuel and air

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. R every 18,000 km or 36 months.

Every 19,500 km or 2 years

4 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km or 4 years

2 items

Check valve clearances (shim adjusted)

Engine

Guideline
Valve clearance (inspect)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. I every 24,000 km or 48 months.

Every 25,500 km or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 29,000 km

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

6 items

Engine coolant (replace)

Engine

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. Replace every 2 years.
Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Brake fluid (replace)

Brakes

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. Replace every 2 years.
Replace brake fluid

Brakes

Guideline

Every 4 years

4 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Brake hoses (replace)

Brakes

Factory

Factory: Periodic maintenance chart (Suzuki GSR600 service manual 99500-36160-01E, printed p.2-2; intervals 1,000 km / 2 months, 6,000 km / 12 months, 12,000 km / 24, 18,000 km / 36, 24,000 km / 48 months, whichever comes first). Codes: I inspect and clean, adjust, replace or lubricate as necessary; R replace; T tighten. More frequent servicing may be needed in severe use. Replace every 4 years.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.