
RS300R
Library entry covers 2023
Published source
SWM RS 300 R - RS 500 R 2021 Manual, Operation, Maintenance, Appendix A Scheduled Maintenance Chart pp.A-2 to A-12 (ManualsLib)
Factory owner's handbook. Covers SWM RS 300 R - RS 500 R 2021 owner's manual; other model years not covered.
137 items for a 2023 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Four-stroke
- Engine lubrication
- Wet sump (oil in crankcase)
- Oil filtration
- Replaceable cartridge or spin-on filter
- Valve gear
- Overhead cam, shim adjusted (incl. desmo)
- Ignition
- Electronic (CDI / transistor / ECU)
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Fuel injection
- Cooling
- Liquid cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Shares engine oil
- Clutch control
- Hand lever, cable
- Final drive
- Chain
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, single shock / cantilever
- Front brake
- Disc, hydraulic
- Rear brake
- Disc, hydraulic
- Wheels
- Spoked, tubed
- Sidecar
- No sidecar
2023 SWM RS300R
On the road: every 300 km
1 item-
Check engine oil levelPre-ride / on the roadGuideline
Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.
On the road: every 500 km
3 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
-
Check tire pressuresPre-ride / on the roadGuideline
-
Lubricate drive chainPre-ride / on the roadGuideline
Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.
On the road: every 800 km
1 item-
Check coolant levelPre-ride / on the roadGuideline
On the road: every 1,000 km
1 item-
Check chain slack and rear wheel alignmentPre-ride / on the roadGuideline
Every 1,600 km or 6 months
1 item-
Inspect tire tread, sidewalls and date codesWheels and tiresGuideline
Every 16 h or 2,000 km
18 items-
Drive sprocket (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Engine oil (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S after first 3 hours or 500 km; S every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Exhaust muffler packing (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 16h EN (8h MX) or every 2000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Footrests, pins and springs (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 16h EN (8h MX) or every 2000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Intake manifold (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 16h EN (8h MX) or every 2000 km; S every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Oil filter cartridge and net oil filter (replace, clean)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S, P after first 3 hours or 500 km; S, P every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear driven sprocket (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 16h EN (8h MX) or every 2000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear driven sprocket screws (check tightening)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C after first 3 hours or 500 km; C every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Spark plug (clean)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): P every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch discs (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 16h EN (8h MX) or every 2000 km; S every 64h EN (32h MX) or every 8000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Chain (replace)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 16h EN (8h MX) or every 2000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Front fork (overhaul)Front endFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): R every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Steering head and steering crown pin (lubricate)Front endFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): L every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear swing arm pivot needle bearings (lubricate)Rear suspension and frameFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): L every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Front brake disc (check)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 16h EN (8h MX) or every 2000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear brake disc (check)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 16h EN (8h MX) or every 2000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Wheel spoke tension (check)Wheels and tiresFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C after first 3 hours or 500 km; C every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Gear control pedal (check)Controls and cablesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 16h EN (8h MX) or every 2000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
Every 32 h or 4,000 km
13 items-
Bolts and nuts, general tightness checkEngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C after first 3 hours or 500 km; C every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Handlebar holders and fastening set (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C after first 3 hours or 500 km; C every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear suspension links bushings (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Spark plug (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Spark plug cap (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Starting pedal (lubricate)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): L every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Valves, clearanceEngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): CLEARANCE after first 3 hours or 500 km; CLEARANCE every 32h EN (16h MX) or every 4000 km; S (#) every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch hub (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 32h EN (16h MX) or every 4000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Matched primary gear set (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear chain slider (check)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 32h EN (16h MX) or every 4000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Frame and engine fastening bolts (check)Rear suspension and frameFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C after first 3 hours or 500 km; C every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear swing arm bushing (check)Rear suspension and frameFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Throttle and starting decompressor cables (lubricate)Controls and cablesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): L every 32h EN (16h MX) or every 4000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
Every 5,000 km or 12 months
10 items-
Check throttle cable(s) free play and returnFuel and airGuideline
-
Clean drive chain thoroughly (remove and soak, re-lube)Final driveGuideline
Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
-
Inspect chain and sprockets for wear (measure stretch)Final driveGuideline
-
Check steering head bearing adjustmentFront endGuideline
-
Inspect fork seals, stanchions and fork bootsFront endGuideline
-
Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
-
Grease and check center / side stand and springsRear suspension and frameGuideline
-
Check brake pads and discsBrakesGuideline
-
Check spoke tension and wheel trueWheels and tiresGuideline
-
Check wheel bearings for playWheels and tiresGuideline
Every 6,500 km or 12 months
2 items-
Inspect, clean and gap spark plugsEngineGuideline
-
Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxGuideline
Every 8,000 km or 12 months
2 items-
Change engine oilEngineGuideline
Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
-
Replace oil filterEngineGuideline
Every 64 h or 8,000 km
13 items-
Intake manifold (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Oil pump (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Piston assembly (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Starter decompressor system (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Starting gears (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Valve timing gear (check)Ignition and electricsFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch discs (replace)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch discs housing (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch discs pressure plate (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch disengagement rod (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch springs (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Timing chain (check)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 64h EN (32h MX) or every 8000 km; S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Wheel hub bearings (replace)Wheels and tiresFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 64h EN (32h MX) or every 8000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
Every 9,500 km or 12 months
7 items-
Inspect coolant hoses and clampsEngineGuideline
-
Clean / inspect air filterFuel and airGuideline
Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
-
Check charging voltage and regulator / cut-outIgnition and electricsGuideline
-
Check swingarm bushes for playRear suspension and frameGuideline
-
Inspect rear shocks for leaks and dampingRear suspension and frameGuideline
-
Lubricate control cables and lever pivotsControls and cablesGuideline
-
Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 80 h or 10,000 km
20 items-
Camshaft (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Connecting rod assembly (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Crankcase bearings (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Cylinder assembly (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Oil pump / crankcase hose (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Piston assembly (replace)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rocker arms, intake and exhaust (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Valve cups and half cones (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Valve springs (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Carburetor (overhaul)Fuel and airFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): R every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Carburetor throttle valve (check)Fuel and airFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Fuel hoses (replace)Fuel and airFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Valve timing driven gear (check)Ignition and electricsFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch control assembly (overhaul)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): R (#) every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Timing chain (replace)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Timing chain slider (replace)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Timing chain tensioner (check)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear shock absorber (overhaul)Rear suspension and frameFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): R every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Front brake fluid (replace)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear brake fluid (replace)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
Every 16,000 km or 2 years
1 item-
Compression test (or leak-down)EngineGuideline
Every 19,500 km or 2 years
4 items-
Replace air filter elementFuel and airGuideline
-
Synchronize throttle bodiesFuel and airGuideline
-
Clean and grease rear suspension linkageRear suspension and frameGuideline
-
Grease swingarm pivotRear suspension and frameGuideline
Every 24,000 km or 3 years
1 item-
Change fork oilFront endGuideline
Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.
Every 24,000 km or 4 years
1 item-
Check valve clearances (shim adjusted)EngineGuideline
Every 25,500 km or 4 years
1 item-
Replace spark plugsEngineGuideline
Every 29,000 km
1 item-
Replace chain and sprockets (wear based)Final driveGuideline
Every 32,000 km or 4 years
2 items-
Repack / replace steering head bearingsFront endGuideline
Many old machines use loose balls in cups and cones. Taper roller conversions are common.
-
Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 38,500 km or 4 years
1 item-
Replace fuel filterFuel and airGuideline
Every 40,000 km or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 48,500 km or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 8 h
20 items-
Coolant (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Coolant hoses and clamps (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Drive sprocket (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX); S every 16h EN (8h MX) or every 2000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Exhaust pipe and muffler (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Radiator hose / water pump (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Radiators (check)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear suspension links needle bearings and gudgeon pin (lubricate)EngineFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): L every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Air filter (clean, lubricate)Fuel and airFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): P, L every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Carburetor (clean)Fuel and airFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): P every 8h EN (4h MX); R every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Fuel hoses (check)Fuel and airFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX); S every 80h EN (40h MX) or every 10000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Clutch control assembly (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C (•) every 8h EN (4h MX); R (#) every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Chain guide roller and bearings (check)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear chain guide / chain guard (check)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Side stand (check)Rear suspension and frameFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Brake pads (check)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Brake pump and caliper hoses (check)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Front brake fluid (check)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX); S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Rear brake fluid (check)BrakesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX); S every 80h EN (40h MX) or every 10000 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Throttle and starting decompressor cables (check)Controls and cablesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C every 8h EN (4h MX); L every 32h EN (16h MX) or every 4000 km. X (replace if necessary). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
-
Throttle control assembly (check, lubricate)Controls and cablesFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C, L every 8h EN (4h MX). Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
Every 6 months
1 item-
Clean battery terminals, check charge and strapIgnition and electricsGuideline
Every 2 years
4 items-
Replace coolantEngineGuideline
-
Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
-
Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
-
Replace brake fluidBrakesGuideline
Every 4 years
3 items-
Replace fuel linesFuel and airGuideline
Old rubber and modern ethanol fuel do not mix well.
-
Inspect brake hoses; replace old rubberBrakesGuideline
-
Rebuild calipers and master cylinders (seals)BrakesGuideline
Every 6 years
2 items-
Replace inner tubes and rim tape with tiresWheels and tiresGuideline
-
Replace tires on age (regardless of tread)Wheels and tiresGuideline
No interval set
1 item-
Chain (check, lubricate)Final driveFactory
Factory: Scheduled maintenance chart RS 300R - RS 500R (to be carried out at the SWM dealer, Appendix A-2 to A-11): C, L after first 3 hours or 500 km. Key: S = replacement; C = check; P = clean; R = overhaul; L = greasing/lubrication; # = refer to workshop manual; X = replace if necessary. Every removal replace all gaskets; replace screws and nuts if worn; general check after racing use and muddy or sandy grounds.
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
Add the bike in the app and this chart loads itself, ready to log against and edit.