
SM 500 R
Library entry covers 2016-2024
Published source
SWM SM 500 R E4 2018 Manual (Use, Maintenance), Appendix A scheduled maintenance chart pp.A-2 to A-8 (ManualsLib.mx 221410)
Factory source. Covers SWM SM 500 R E4 2018 manual (cover prints SM 500 R E4 2018; chart headed SM 500R); one model-year edition for the 2016-2024 row.
117 items for a 2024 model, grouped by interval the way a factory chart is laid out.
How this bike is built (what the schedule is based on)
- Engine cycle
- Four-stroke
- Engine lubrication
- Dry sump (separate oil tank)
- Oil filtration
- Replaceable cartridge or spin-on filter
- Valve gear
- Overhead cam, screw/locknut adjusters
- Ignition
- Electronic (CDI / transistor / ECU)
- Charging
- Alternator / stator with rectifier
- Battery
- Wet cell (flooded lead-acid, needs topping up)
- Fuel system
- Fuel injection
- Cooling
- Liquid cooled
- Primary drive
- Gear or chain inside engine, shares engine oil
- Gearbox oil
- Shares engine oil
- Clutch control
- Hand lever, cable
- Final drive
- Chain
- Front suspension
- Telescopic fork
- Rear suspension
- Swingarm, twin shocks
- Front brake
- Disc, hydraulic
- Rear brake
- Disc, hydraulic
- Wheels
- Spoked, tubed
- Sidecar
- No sidecar
2024 SWM SM 500 R
On the road: every 200 mi
1 item-
Check engine oil levelPre-ride / on the roadGuideline
Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.
On the road: every 300 mi
3 items-
Check lights, horn, brake light switchesPre-ride / on the roadGuideline
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Check tire pressuresPre-ride / on the roadGuideline
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Lubricate drive chainPre-ride / on the roadGuideline
Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.
On the road: every 500 mi
1 item-
Check coolant levelPre-ride / on the roadGuideline
On the road: every 600 mi
1 item-
Check chain slack and rear wheel alignmentPre-ride / on the roadGuideline
Every 311 mi
9 items-
Bolts and nuts (general tightness check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C in the every 500 km and every 4,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Engine oil (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S in the every 500 km and every 2,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Handlebar holders and fastenings (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C in the every 500 km and every 4,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Oil filter cartridge and net oil filter (replace, clean)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S, P in the every 500 km and every 2,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear driven sprocket screws (check tightness)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C in the every 500 km and every 2,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve clearance (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C (clearance) in the every 500 km and every 4,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear transmission chain (check, lubricate)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C, L every 500 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Subframe and engine fastening bolts (check)Rear suspension and frameFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C in the every 500 km and every 4,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Wheel spoke tension (check)Wheels and tiresFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C in the every 500 km and every 2,000 km columns. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
Every 1,000 mi or 6 months
1 item-
Inspect tire tread, sidewalls and date codesWheels and tiresGuideline
Every 1,243 mi
14 items-
Drive sprocket (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Exhaust muffler packing (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Footrests, pins and springs (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Intake manifold (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 2,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear driven sprocket (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Spark plug (clean)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): P every 2,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch discs (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear transmission chain (replace)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Front fork (overhaul)Front endFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): R every 2,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Steering head and steering crown with pin (lubricate)Front endFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): L every 2,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear swingarm pivot needle bearings (lubricate)Rear suspension and frameFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): L every 2,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Front brake disc (check)BrakesFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear brake disc (check)BrakesFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 2,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Gear control pedal (check)Controls and cablesFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 2,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
Every 2,485 mi
7 items-
Rear suspension link bushings (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 4,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Spark plug (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 4,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch hub (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 4,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Primary drive gear set (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 4,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear chain slider (check)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 4,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear swingarm bushing (check)Rear suspension and frameFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 4,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Throttle and starting decompressor cables (lubricate)Controls and cablesFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): L every 4,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
Every 3,000 mi or 12 months
10 items-
Check throttle cable(s) free play and returnFuel and airGuideline
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Clean drive chain thoroughly (remove and soak, re-lube)Final driveGuideline
Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
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Inspect chain and sprockets for wear (measure stretch)Final driveGuideline
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Check steering head bearing adjustmentFront endGuideline
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Inspect fork seals, stanchions and fork bootsFront endGuideline
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Check footrests, pegs, rear brake and gear lever pivotsRear suspension and frameGuideline
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Grease and check center / side stand and springsRear suspension and frameGuideline
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Check brake pads and discsBrakesGuideline
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Check spoke tension and wheel trueWheels and tiresGuideline
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Check wheel bearings for playWheels and tiresGuideline
Every 4,000 mi or 12 months
2 items-
Inspect, clean and gap spark plugsEngineGuideline
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Adjust clutch free play, lubricate cable and lever pivotPrimary and gearboxGuideline
Every 4,971 mi
13 items-
Intake manifold (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Oil pump (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Piston assembly (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Starter decompressor system (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Starting gears (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve timing drive gear (check)Ignition and electricsFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch discs (replace)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch disengagement rod (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch housing (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch pressure plate (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch springs (check)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve timing chain (check)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 8,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Wheel hub bearings (replace)Wheels and tiresFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 8,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
Every 5,000 mi or 12 months
2 items-
Change engine oilEngineGuideline
Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
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Replace oil filterEngineGuideline
Every 6,000 mi or 12 months
7 items-
Inspect coolant hoses and clampsEngineGuideline
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Clean / inspect air filterFuel and airGuideline
Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
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Check charging voltage and regulator / cut-outIgnition and electricsGuideline
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Check swingarm bushes for playRear suspension and frameGuideline
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Inspect rear shocks for leaks and dampingRear suspension and frameGuideline
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Lubricate control cables and lever pivotsControls and cablesGuideline
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Lubricate speedometer / tachometer cables, check driveControls and cablesGuideline
A dry speedo cable whips the needle and eventually kills the instrument.
Every 6,214 mi
19 items-
Camshaft (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Connecting rod assembly (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Crankcase bearings (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Cylinder assembly (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Intake and exhaust rocker arms (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Oil pump to crankcase hose (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Piston assembly (replace)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve cups and half cones (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve springs (check)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valves (replace; refer to workshop manual)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S (#) every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Fuel hoses (replace)Fuel and airFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve timing driven gear (check)Ignition and electricsFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km; replace if necessary. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Clutch control assembly (overhaul; refer to workshop manual)Primary and gearboxFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): R (#) every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve timing chain (replace)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve timing chain slider (replace)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Valve timing chain tensioner (check)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): C every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear shock absorber (overhaul)Rear suspension and frameFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): R every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Front brake fluid (replace)BrakesFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear brake fluid (replace)BrakesFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): S every 10,000 km. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
Every 8,000 mi or 2 years
1 item-
Check and adjust valve clearancesEngineGuideline
Every 10,000 mi or 2 years
1 item-
Compression test (or leak-down)EngineGuideline
Every 12,000 mi or 2 years
3 items-
Replace air filter elementFuel and airGuideline
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Synchronize throttle bodiesFuel and airGuideline
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Grease swingarm pivotRear suspension and frameGuideline
Every 15,000 mi or 3 years
1 item-
Change fork oilFront endGuideline
Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.
Every 16,000 mi or 4 years
1 item-
Replace spark plugsEngineGuideline
Every 18,000 mi
1 item-
Replace chain and sprockets (wear based)Final driveGuideline
Every 20,000 mi or 4 years
2 items-
Repack / replace steering head bearingsFront endGuideline
Many old machines use loose balls in cups and cones. Taper roller conversions are common.
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Repack / replace wheel bearingsWheels and tiresGuideline
Cup-and-cone and taper roller hubs need periodic repacking and adjustment.
Every 24,000 mi or 4 years
1 item-
Replace fuel filterFuel and airGuideline
Every 25,000 mi or 6 years
1 item-
Replace swingarm bushes / bearingsRear suspension and frameGuideline
Every 30,000 mi or 6 years
1 item-
Rebuild forks: seals, bushes, springsFront endGuideline
Every 6 months
1 item-
Clean battery terminals, check charge and strapIgnition and electricsGuideline
Every 2 years
4 items-
Replace coolantEngineGuideline
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Inspect wiring, bullet connectors and ground pointsIgnition and electricsGuideline
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Inspect frame, welds and lugs for cracksRear suspension and frameGuideline
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Replace brake fluidBrakesGuideline
Every 4 years
3 items-
Replace fuel linesFuel and airGuideline
Old rubber and modern ethanol fuel do not mix well.
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Inspect brake hoses; replace old rubberBrakesGuideline
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Rebuild calipers and master cylinders (seals)BrakesGuideline
Every 6 years
2 items-
Replace inner tubes and rim tape with tiresWheels and tiresGuideline
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Replace tires on age (regardless of tread)Wheels and tiresGuideline
No interval set
4 items-
Coolant (replace if necessary)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): replace if necessary column only. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Exhaust pipe and muffler (replace if necessary)EngineFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): replace if necessary column only. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Rear chain guide and chain guard (replace if necessary)Final driveFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): replace if necessary column only. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
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Brake pads (replace if necessary)BrakesFactory
Factory: Scheduled maintenance chart, to be carried out at the SWM dealer (SWM SM 500 R E4 2018 manual, Appendix A, printed pp.A-2 to A-8, chart headed SM 500R): replace if necessary column only. Columns as printed: coupon every 500 km; every 2,000 km; every 4,000 km; every 8,000 km; every 10,000 km; replace if necessary. Key: S replacement; C check; P cleaning; R overhaul; L greasing/lubrication; # refer to the workshop manual. Notes: replace all gaskets at every removal; replace screws and nuts if worn; do a general check after racing use and after muddy or sandy ground.
Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.
Keep up with this schedule on your phone
Add the bike in the app and this chart loads itself, ready to log against and edit.