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TM Racing · Shim-adjusted overhead-cam four-stroke single, wet sump, separate gearbox oil, chain drive

SMR 450

Library entry covers 2004-2025

52 factory 51 guideline

Published source

TM Racing 4 Strokes Use and Maintenance Manual, maintenance schedule 4.1 for 450Fi SMR/SMM (ManualsLib viewer pp.44-45)

Factory source. Covers TM Racing 4 Strokes Use and Maintenance Manual (English; edition year not printed in the pages read); table for 450Fi EN and 450Fi+F SMR/SMM (fuel-injected); earlier carbureted years of the 2004-2025 row not covered.

103 items for a 2011 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, shim adjusted (incl. desmo)
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Separate gearbox oil
Clutch control: Hand lever, hydraulic
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2011 TM Racing SMR 450

On the road: every 200 mi

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,000 mi or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 3,000 mi or 12 months

9 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 4,000 mi or 12 months

1 item

Inspect, clean and gap spark plugs

Engine

Guideline

Every 5,000 mi or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 6,000 mi or 12 months

7 items

Inspect coolant hoses and clamps

Engine

Guideline
Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 mi or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change gearbox oil

Primary and gearbox

Guideline

Every 12,000 mi or 2 years

4 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 15,000 mi or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 15,000 mi or 4 years

1 item

Check valve clearances (shim adjusted)

Engine

Guideline

Every 16,000 mi or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 15 h

32 items

Cooling system seal and coolant level (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Drain screw magnet (clean)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Electric fan operation, if fitted (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Electrical system: lights, signals, indicators, horn, safety switch (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Engine mounting screws (check tightness)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Engine oil and cartridge oil filter (replace)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Exhaust system seal and fastenings (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Headlight aim (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Rear suspension linkage screws and smoothness (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Rubber hoses and bleeder hoses routing (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Throttle body coupler and filter housing (check; 450Fi)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Air filter and housing (clean)

Fuel and air

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Fuel pressure (check; 450Fi)

Fuel and air

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Battery (check and charge); battery terminals (grease)

Ignition and electrics

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Electrical contacts and switches (treat with contact spray)

Ignition and electrics

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Hydraulic clutch fluid level (check)

Primary and gearbox

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Chain (lubricate)

Final drive

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Chain, master link, sprockets and guides (check wear); chain tension (check)

Final drive

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Chassis screws: fork plates, fork feet, wheel pins, swingarm pin, shock (check tightness)

Front end

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Steering bearings and play (check and adjust)

Front end

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Telescopic fork (bleed)

Front end

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Frame and swingarm (check)

Rear suspension and frame

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Brake fluid level, pad thickness, front and rear discs (check)

Brakes

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Brake pipes condition and seal (check)

Brakes

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Brake system screws (check tightness)

Brakes

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Front brake lever and rear brake pedal operation and free play (check)

Brakes

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Tire condition and pressure (check)

Wheels and tires

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Wheel bearing play (check)

Wheels and tires

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Wheel hubs, spoke tension and rim centering (check)

Wheels and tires

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Control cables: condition, routing, adjustment, lubrication (check)

Controls and cables

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Moving parts: side stand, levers (lubricate and check)

Controls and cables

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Throttle cable play and idle speed (check)

Controls and cables

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): after 1 hour, then every 15 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.

Every 30 h

5 items

Muffler sound-deadening material (replace)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 30 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Valve clearance (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 30 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Fork and shock seals and operation (check)

Front end

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 30 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Fork dust seals (clean)

Front end

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 30 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Swingarm bearings (check)

Rear suspension and frame

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 30 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.

Every 45 h

3 items

Clutch discs and springs (check)

Primary and gearbox

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 45 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Fork (full maintenance)

Front end

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 45 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Shock absorber (full maintenance)

Rear suspension and frame

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 45 hours. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.

Every 135 h

9 items

Connecting rod (fully replace)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Cylinder and piston wear (check); piston (fully replace)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Cylinder head, camshafts and rocker arms (check; 450Fi)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Engine bearings and engine oil seals (fully replace)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Oil mesh filter (clean)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Spark plug (replace) and cap (check)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Valves, springs, half cones and plates (replace)

Engine

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Transmission and gears; oil pumps and lubrication circuit (check)

Primary and gearbox

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Timing chain (check and replace)

Final drive

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every 135 hours (75 hours in sport use). Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 12 months

3 items

Hydraulic clutch fluid (replace)

Primary and gearbox

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every year. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Steering bearings and seals (clean and grease)

Front end

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every year. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.
Front and rear brake fluid (replace)

Brakes

Factory

Factory: Maintenance schedule 4.1, 450Fi EN - 450Fi+F SMR/SMM - 530F EN/SMR/SMM table (manual pp.44-45, ManualsLib viewer pp.44-45): every year. Columns as printed: after 1 hour, every 15 hours, every 30 hours (after every ride), every 45 hours, every 135 hours (75 hours of sport use), every year. Carbureted 450F/530F rows and the 530F decompressor are left out because the row is the fuel-injected model. Replace components at defects or wear limits; an hour meter is recommended.

Every 2 years

5 items

Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Replace hydraulic clutch fluid

Primary and gearbox

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Guideline

Every 4 years

3 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.