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Triumph · Shim-adjusted overhead-cam four-stroke, wet sump, gearbox shares engine oil, chain drive

Tiger 800

Library entry covers 2011-2025

49 factory 50 guideline

Published source

Triumph Tiger 800 XR and Tiger 800 XC Owner's Handbook 3855528-EN (08.2017), Scheduled Maintenance Table pp.138-139

Factory owner's handbook. Covers Tiger 800 XC/XR family (XCA, XCX, XR, XRT, XRX), Owner's Handbook 3855528-EN issue 08.2017, which covers the 2018-on range.

99 items for a 2017 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, shim adjusted (incl. desmo)
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Liquid cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2017 Triumph Tiger 800

On the road: every 200 mi

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 500 mi

1 item

Check coolant level

Pre-ride / on the road

Guideline

On the road: every 600 mi

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 200 mi

1 item

Drive chain - lubricate

Final drive

Factory

Factory: Printed across the table: Every 200 miles (300 km).

Every 500 mi

1 item

Drive chain - wear check

Final drive

Factory

Factory: Printed across the table: Every 500 miles (800 km).

Every 1,000 mi or 6 months

1 item

Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 3,000 mi or 12 months

9 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 4,000 mi or 12 months

2 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline

Every 5,000 mi or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 6,000 mi or 12 months

38 items

ABS modulator - check for stored DTCs

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Accessory pannier link mechanism - check for correct operation and adjustment (only if fitted)

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Accessory rack sliding carriage - check for correct operation (only if fitted)

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Autoscan - full Autoscan with the Triumph diagnostic tool (print a customer copy)

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Bank angle indicators - inspect visually for wear

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Coolant level - check/adjust

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Cooling system - check for leaks

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Engine and oil cooler - check for leaks

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Engine oil - renew

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Engine oil filter - renew

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Fasteners - inspect visually for security

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Headstock bearings - check/adjust

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Inspect coolant hoses and clamps

Engine

Guideline
Lights, instruments and electrical systems - check

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Fuel system - check for leaks, chafing etc.

Fuel and air

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Clutch cable - check/adjust

Primary and gearbox

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Drive chain rubbing strip - check

Final drive

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Drive chain slack - check/adjust

Final drive

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Forks - check for leaks/smooth operation

Front end

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Steering - check for free operation

Front end

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Center stand - check operation

Rear suspension and frame

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Center stand flanged sleeves - check/clean/grease

Rear suspension and frame

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Side stand - check operation

Rear suspension and frame

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Brake calipers - check for fluid leaks and seized pistons

Brakes

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Brake fluid levels - check

Brakes

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Brake master cylinders - check for fluid leaks

Brakes

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Brake pads - check wear levels

Brakes

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Tire pressures - check/adjust

Wheels and tires

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Tire wear/tire damage - check

Wheels and tires

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Wheel bearings - check for wear/smooth operation

Wheels and tires

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Wheels - check for broken or damaged spokes and check spoke tightness (if fitted)

Wheels and tires

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Wheels - inspect for damage

Wheels and tires

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: first service; every annual service; mileage services at 6,000 and 18,000, 12,000, 24,000 mi. Also on the daily checks ('Every: Day').
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 6,000 mi

3 items

Throttle bodies - balance

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Throttle body plate (butterfly) - check/clean

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 6,000 and 18,000, 12,000, 24,000 mi.
Drive chain rubbing strip - renew

Final drive

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 6,000 and 18,000, 12,000, 24,000 mi.

Every 10,000 mi or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 12,000 mi or 2 years

4 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 12,000 mi

7 items

Headstock bearings - lubricate

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 12,000, 24,000 mi.
Rear suspension linkage - check/lubricate

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 12,000, 24,000 mi.
Secondary air injection system - check/clean

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 12,000, 24,000 mi.
Spark plugs - check

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 6,000 and 18,000 mi. Done at 6,000 and 18,000 mi only (every 12,000 mi starting at 6,000).
Spark plugs - renew

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 12,000, 24,000 mi.
Valve clearances - check/adjust

Engine

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 12,000, 24,000 mi.
Air cleaner - renew

Fuel and air

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 12,000, 24,000 mi.

Every 15,000 mi or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 15,000 mi or 4 years

1 item

Check valve clearances (shim adjusted)

Engine

Guideline

Every 16,000 mi or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 18,000 mi

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 20,000 mi or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 24,000 mi

1 item

Fork oil - renew

Front end

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Marked at: mileage services at 24,000 mi.

Every 25,000 mi or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 30,000 mi or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

5 items

Replace coolant

Engine

Guideline
Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Brake fluid - renew

Brakes

Factory

Factory: Printed across the table: Every two years, regardless of mileage.
Replace brake fluid

Brakes

Guideline

Every 3 years

1 item

Coolant - renew

Engine

Factory

Factory: Printed across the table: Every three years, regardless of mileage.

Every 4 years

5 items

Evaporative loss hoses - renew

Engine

Factory

Factory: Printed across the table: Every four years, regardless of mileage. Footnote: evaporative system fitted to models for certain markets only.
Fuel hoses - renew

Fuel and air

Factory

Factory: Printed across the table: Every four years, regardless of mileage.
Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

1 item

Camshaft timing - adjust

Ignition and electrics

Factory

Factory: Scheduled Maintenance Table pp.138-139, odometer in miles (km) or time period, whichever comes first: first service 500 mi (800 km) or one month; annual service each year; mileage services at 6,000 and 18,000 mi (10,000 and 30,000 km), 12,000 mi (20,000 km) and 24,000 mi (40,000 km). Printed across the table: First 12,000 miles (20,000 km) service only.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.