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TVS · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

Radeon (110 cc)

Library entry covers 2020-2024

33 factory 51 guideline

Published source

TVS Radeon Owner's Manual (Revision 9, 30 Jan 2024), Periodic maintenance schedule pp.38-39 (official TVS PDF)

Factory source. Covers TVS Radeon owner's manual, Revision 9, as on 30 Jan 2024 (printed on manual p.13); earlier revisions may differ.

84 items for a 2024 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Single carburetor
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, twin shocks
Front brake: Disc, hydraulic
Rear brake: Drum (or band / belt rim)
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2024 TVS Radeon (110 cc)

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 1,000 km

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,600 km or 6 months

2 items

Adjust rear drum brake and rod / cable linkage

Brakes

Guideline
Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 3,000 km or 3 months

18 items

All bulbs, horn and switches (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
All fasteners (inspect and tighten)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Front and rear suspension (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Head lamp beam (inspect and adjust)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Kick starter pedal pivot (lubricate with TRU4 oil)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Malfunction indicator lamp (inspect; check errors with diagnostic tool if lit)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Battery voltage (inspect; recharge if necessary)

Ignition and electrics

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Clutch and throttle play (inspect, adjust, lubricate)

Primary and gearbox

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Drive chain (clean, lubricate, adjust)

Final drive

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Steering smooth operation / play (inspect and adjust)

Front end

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months; clean and lubricate (fresh Bechem grease) at the 5th service. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Center / side stand pivot (lubricate with TRU4 oil)

Rear suspension and frame

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Brake effectiveness / play (inspect and adjust; lubricate brake pedal shaft every service)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Brake fluid (inspect and top up; disc brake version)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Brake hose (inspect; disc brake version)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months; replace every three years. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Brake pad wear (inspect; disc brake version)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Disc brake SBT cable play (inspect; disc brake version)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months; inspect the SBT inner cable and front brake lever slackness and adjust if required. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Tire pressure, cold (inspect and set)

Wheels and tires

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Wheel freeness (inspect)

Wheels and tires

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at every free service, then every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 5,000 km or 12 months

11 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean fuel tap filter / sediment bowl

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 6,000 km or 6 months

6 items

Centrifugal filter (clean)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at the 3rd and 5th services, then every 6000 km / 6 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Oil filter strainer (clean)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at the 1st, 3rd and 5th services, then every 6000 km / 6 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Tappet clearance (inspect and adjust)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): inspect at the 1st service; inspect and adjust at the 3rd and 5th services, then every 6000 km / 6 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Throttle grip (lubricate with grease)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at the 3rd and 5th services, then every 6000 km / 6 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Engine cum transmission oil (replace)

Primary and gearbox

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): replace at the 1st, 3rd and 5th services, then every 6000 km / 6 months; inspect and top up at the 2nd and 4th services and every 3000 km / 3 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Brake cams / SBT system parts (clean and lubricate with grease)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): at the 3rd and 5th services, then every 6000 km / 6 months. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 6,500 km or 12 months

3 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline
Lubricate brake cam spindles, check linings and drums

Brakes

Guideline

Every 8,000 km or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

7 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Clean carburetor float bowl(s), check float level and jets

Fuel and air

Guideline

Ethanol fuel varnishes old carbs quickly in storage.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km

2 items

Spark plug (replace)

Engine

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): inspect at the 1st service; replace at the 5th service; replace every 12000 km. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Air cleaner element (replace)

Fuel and air

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): inspect at the 1st service; replace at the 5th service; replace every 12000 km. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 13,000 km or 2 years

1 item

Check and adjust valve clearances

Engine

Guideline

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 18,000 km

1 item

Front fork oil (replace)

Front end

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): every 18000 km. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 19,500 km or 2 years

2 items

Replace air filter element

Fuel and air

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 21,000 km or 2 years

1 item

Brake fluid (replace; disc brake version)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): every 21000 km or 2 years, whichever is earlier. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 21,000 km

1 item

Master cylinder cups (replace; disc brake version)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): every 21000 km. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km

2 items

Fuel filter (replace)

Fuel and air

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): every 24000 km. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Replace brake linings / skim drums (wear based)

Brakes

Guideline

Every 25,500 km or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 29,000 km

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

3 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Replace brake fluid

Brakes

Guideline

Every 3 years

1 item

Brake hose (replace; disc brake version)

Brakes

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): every three years. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 4 years

5 items

Fuel hose (inspect)

Fuel and air

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): inspect every service after four years; replace if required. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline
Evaporative emission control system and hoses (inspect)

Controls and cables

Factory

Factory: Periodic maintenance schedule (owner manual printed pp.38-39): inspect every service after four years; replace if required. Columns as printed (months or km, whichever occurs earlier): free services 1st 500-750 km / 1 month, 2nd 2500-3000 km / 3 months, 3rd 5000-6000 km / 6 months, 4th 8500-9000 km / 9 months, 5th 11500-12000 km / 12 months; after free service every 3000 km / 3 months and every 6000 km / 6 months. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.