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TVS · Overhead-cam four-stroke single, wet sump, gearbox shares engine oil, chain drive

Sport (110 cc)

Library entry covers 2011-2024

26 factory 48 guideline

Published source

TVS Sport / Sport ELS User Manual, periodic maintenance schedule printed pp.38-39 (tvsmotor.com)

Factory source. Covers TVS Sport user manual hosted under TVS's UserManual2026 path (current edition); earlier years not compared.

74 items for a 2016 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Chain
Front suspension: Telescopic fork
Rear suspension: Swingarm, twin shocks
Front brake: Drum (or band / stirrup)
Rear brake: Drum (or band / belt rim)
Wheels: Spoked, tubed
Sidecar: No sidecar

Maintenance schedule

2016 TVS Sport (110 cc)

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

3 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline
Lubricate drive chain

Pre-ride / on the road

Guideline

Lube warm, ideally at the end of the riding day so it soaks in overnight. Sooner after rain.

On the road: every 1,000 km

1 item

Check chain slack and rear wheel alignment

Pre-ride / on the road

Guideline

Every 1,600 km or 6 months

3 items

Adjust front drum brake

Brakes

Guideline
Adjust rear drum brake and rod / cable linkage

Brakes

Guideline
Inspect tire tread, sidewalls and date codes

Wheels and tires

Guideline

Every 3,000 km or 3 months

14 items

All fasteners (inspect and tighten)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I & TI at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Bulbs, horn and switches (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Evaporative emission system and hoses (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at every free service and every 3,000 km or 3 months; inspect every service after four years, replace if required. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Front and rear suspension (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Headlamp beam (inspect and adjust)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I & A at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Malfunction indicator lamp (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at every free service and every 3,000 km or 3 months; check with the diagnostic tool if lit. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Battery voltage (inspect)

Ignition and electrics

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at every free service and every 3,000 km or 3 months; recharge if necessary. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Clutch and throttle play (inspect, adjust, lubricate)

Primary and gearbox

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I, A & L at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Drive chain (clean, lubricate and adjust)

Final drive

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): C, L & A at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Steering operation and play (inspect and adjust)

Front end

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I & A at every free service and every 3,000 km or 3 months; clean and lubricate with fresh grease as required. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Center and side stand pivots, kick starter pivot (lubricate)

Rear suspension and frame

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): L at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Brake effectiveness and play (inspect and adjust)

Brakes

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I & A at every free service and every 3,000 km or 3 months; lubricate the brake pedal shaft every service. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Tire pressure, cold (inspect and set)

Wheels and tires

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I & S at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Wheel freeness (inspect)

Wheels and tires

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at every free service and every 3,000 km or 3 months. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 5,000 km or 12 months

9 items

Check throttle cable(s) free play and return

Fuel and air

Guideline
Clean drive chain thoroughly (remove and soak, re-lube)

Final drive

Guideline

Non O-ring chains on old machines: remove, clean, soak in hot chain grease or lube, refit with the master link clip closed end leading.
Inspect chain and sprockets for wear (measure stretch)

Final drive

Guideline
Check steering head bearing adjustment

Front end

Guideline
Inspect fork seals, stanchions and fork boots

Front end

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Grease and check center / side stand and springs

Rear suspension and frame

Guideline
Check spoke tension and wheel true

Wheels and tires

Guideline
Check wheel bearings for play

Wheels and tires

Guideline

Every 6,000 km or 6 months

6 items

Centrifugal filter (clean)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): C at 5,000-6,000 km and every 6,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Oil filter strainer (clean)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): C at 500-750 km, 5,000-6,000 km and every 6,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Tappet clearance (inspect and adjust)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at 500-750 km; I & A at 5,000-6,000 km and every 6,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Throttle grip (lubricate)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): L at 5,000-6,000 km and every 6,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Engine and transmission oil (replace)

Primary and gearbox

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): R at 500-750 km and 5,000-6,000 km, then every 6,000 km or 6 months; inspect and top up between. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Brake cams and SBT system parts (clean and lubricate)

Brakes

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): C & L at 5,000-6,000 km and every 6,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 6,500 km or 12 months

3 items

Inspect, clean and gap spark plugs

Engine

Guideline
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Guideline
Lubricate brake cam spindles, check linings and drums

Brakes

Guideline

Every 8,000 km or 12 months

2 items

Change engine oil

Engine

Guideline

Pre-1970 machines: many owners run non-detergent or classic-spec oil with no filter, so short intervals matter. Dry sump: drain the tank and the crankcase/sump, flush the tank and clean the feed and return screens.
Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

6 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Inspect rear shocks for leaks and damping

Rear suspension and frame

Guideline
Lubricate control cables and lever pivots

Controls and cables

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 12,000 km

2 items

Spark plug (replace)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): every 12,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Air cleaner element (replace)

Fuel and air

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): every 12,000 km; inspect at the first service. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 13,000 km or 2 years

1 item

Check and adjust valve clearances

Engine

Guideline

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 18,000 km

1 item

Front fork oil (replace)

Front end

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): every 18,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Every 19,500 km or 2 years

3 items

Replace air filter element

Fuel and air

Guideline
Synchronize throttle bodies

Fuel and air

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km

2 items

Fuel filter (replace)

Fuel and air

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): every 24,000 km. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Replace brake linings / skim drums (wear based)

Brakes

Guideline

Every 25,500 km or 4 years

1 item

Replace spark plugs

Engine

Guideline

Every 29,000 km

1 item

Replace chain and sprockets (wear based)

Final drive

Guideline

Every 32,000 km or 4 years

2 items

Repack / replace steering head bearings

Front end

Guideline

Many old machines use loose balls in cups and cones. Taper roller conversions are common.
Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

2 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline

Every 4 years

2 items

Fuel hose (inspect)

Fuel and air

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): every service after four years; replace if required. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.
Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.

Every 6 years

2 items

Replace inner tubes and rim tape with tires

Wheels and tires

Guideline
Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

1 item

Spark plug (inspect)

Engine

Factory

Factory: Periodic maintenance schedule (printed pp.38-39): I at the first service; inspect, clean and adjust as required. Columns as printed: free services at 500-750 km (1 month), 2,500-3,000 km (3 months), 5,000-6,000 km (6 months), 8,500-9,000 km (9 months); after the free services every 3,000 km (3 months) and every 6,000 km (6 months), months or km whichever first. Key: R replace, I inspect, T top up, C clean, A adjust, L lubricate, TI tighten, S set.

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.