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Yamaha · Two-stroke single, oil injection, CVT belt drive

BWs 50

Library entry covers 2006-2016

28 factory 34 guideline

Published source

Yamaha CW50 BW'S 2013 Owner's Manual 2B6-F8199-E1 (UK, English), periodic maintenance chart for the emission control system p.6-2 and general maintenance and lubrication chart pp.6-3 to 6-5

Factory owner's handbook. Covers CW50 BW'S; 2013 UK owner's manual 2B6-F8199-E1, English. Chart columns 1000/6000/12000/18000/24000 km (600/3500/7000/10500/14000 mi) plus annual check; from 30000 km (17500 mi) repeat starting from the 6000 km (3500 mi) column. Two-stroke with Autolube oil injection, air cooled: no engine oil, oil filter, valve or coolant rows in the chart.

Open the source

62 items for a 2009 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Two-stroke
Engine lubrication
Two-stroke oil injection (Autolube, Injectolube, Pilgrim pump...)
Oil filtration
None (no filter)
Valve gear
None (two-stroke porting)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Single carburetor
Cooling
Air / oil cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Separate gearbox oil
Clutch control
Automatic or semi-automatic
Final drive
Belt CVT, scooter automatic
Front suspension
Telescopic fork
Rear suspension
Swingarm, twin shocks
Front brake
Disc, hydraulic
Rear brake
Drum (or band / belt rim)
Wheels
Spoked, tubed
Sidecar
No sidecar
Maintenance schedule

2009 Yamaha BWs 50

On the road: every 200 km

1 item
  • Check two-stroke oil tank / carry premix oil
    Pre-ride / on the road
    Guideline

    Running a two-stroke out of oil seizes it. Injection bikes: check the tank. Premix: carry oil and a measure.

On the road: every 500 km

2 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline

Every 3,000 km or 12 months

1 item
  • Replace spark plugs (two-stroke)
    Engine
    Guideline

Every 5,000 km or 12 months

5 items
  • Clean fuel tap filter / sediment bowl
    Fuel and air
    Guideline
  • Adjust automatic / semi-automatic clutch
    Primary and gearbox
    Guideline
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline
  • Check spoke tension and wheel true
    Wheels and tires
    Guideline

Every 5,000 km or 2 years

1 item
  • Decarbonize exhaust ports, pipes and baffles
    Engine
    Guideline

    Two-strokes coke up the exhaust port and muffler baffles; power falls off gradually.

Every 6,000 km or 12 months

15 items
  • Chassis fasteners (make sure all nuts, bolts and screws are properly tightened)
    Engine
    Factory

    Factory: Marked 6000-24000 km; annual check; dealer item (p.6-4)

  • Lights, signals and switches (check operation, adjust headlight beam)
    Engine
    Factory

    Factory: Every column incl. 1000 km initial; annual check; dealer item (p.6-5)

  • Replace spark plugs
    Engine
    Factory

    Manual: Spark plug (replace). Factory: Emission control chart. Replace marked at 6000, 12000, 18000, 24000 km (3500-14000 mi); not at initial; annual check marked; no separate inspect row; not a dealer item (p.6-2)

  • Carburetor (adjust engine idling speed)
    Fuel and air
    Factory

    Factory: Emission control chart. Every column incl. 1000 km (600 mi) initial; annual check; dealer item (p.6-2)

  • Check throttle cable(s) free play and return
    Fuel and air
    Factory

    Manual: Throttle grip (check operation and free play, adjust if necessary, lubricate cable and grip housing). Factory: Marked 6000-24000 km; not at initial; annual check; dealer item (p.6-5)

  • Replace fuel lines
    Fuel and air
    Factory

    Manual: Fuel line (check fuel and vacuum hoses for cracks or damage). Factory: Emission control chart. Marked 6000-24000 km (3500-14000 mi); not at 1000 km initial; annual check; dealer item (p.6-2)

  • Battery (check electrolyte level and specific gravity, check breather hose routing)
    Ignition and electrics
    Factory

    Factory: Marked 6000-24000 km; not at initial; annual check; dealer item (p.6-3)

  • Grease and check center / side stand and springs
    Rear suspension and frame
    Factory

    Manual: Centerstand (check operation, lubricate). Factory: Marked 6000-24000 km; annual check (p.6-4)

  • Adjust rear drum brake and rod / cable linkage
    Brakes
    Factory

    Manual: Rear brake (check operation and adjust brake lever free play; replace brake shoes whenever worn to the limit). Factory: Drum rear brake with shoes. Check marked every column incl. 1000 km initial; annual check; shoes replaced whenever worn to the limit; dealer item (p.6-3)

  • Check brake pads and discs
    Brakes
    Factory

    Manual: Front brake (check operation, fluid level and fluid leakage; replace brake pads whenever worn to the limit). Factory: Hydraulic front brake. Check marked every column incl. 1000 km (600 mi) initial; annual check; pads replaced whenever worn to the limit; dealer item (p.6-3)

  • Front and rear brake switches (check operation)
    Brakes
    Factory

    Factory: Every column incl. 1000 km initial; annual check; dealer item (p.6-4)

  • Front brake lever pivot shaft (lubricate with silicone grease)
    Brakes
    Factory

    Factory: Marked 6000-24000 km; annual check (p.6-4)

  • Rear brake lever pivot shaft (lubricate with lithium-soap-based grease)
    Brakes
    Factory

    Factory: Marked 6000-24000 km; annual check (p.6-4)

  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Factory

    Manual: Tires (check tread depth and for damage, replace if necessary, check and correct air pressure). Factory: Marked 6000-24000 km; annual check; dealer item (p.6-3)

  • Lubricate control cables and lever pivots
    Controls and cables
    Factory

    Manual: Moving parts and cables (lubricate). Factory: Marked 6000-24000 km; annual check; not a dealer item (p.6-4)

Every 6,000 km

5 items
  • Check steering head bearing adjustment
    Front end
    Factory

    Manual: Steering bearings (check bearing play and steering for roughness). Factory: Marked every column incl. 1000 km (600 mi) initial through 24000 km; no annual check; dealer item (p.6-4)

  • Front fork (check operation and for oil leakage)
    Front end
    Factory

    Factory: Marked 6000-24000 km; no annual check; no fork oil change interval printed; dealer item (p.6-4)

  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Factory

    Manual: Shock absorber assembly (check operation and shock absorber for oil leakage). Factory: Marked 6000-24000 km; no annual check; dealer item (p.6-4)

  • Check wheel bearings for play
    Wheels and tires
    Factory

    Manual: Wheel bearings (check for looseness or damage). Factory: Marked 6000-24000 km; no annual check; dealer item (p.6-3)

  • Wheels (check runout and for damage)
    Wheels and tires
    Factory

    Factory: Marked 6000-24000 km; no annual check; dealer item (p.6-3)

Every 6,500 km or 12 months

4 items
  • Check / bleed / adjust oil injection pump cable
    Engine
    Guideline
  • Inspect, clean and gap spark plugs
    Engine
    Guideline
  • Inspect CVT drive belt, rollers / sliders and clutch shoes
    Final drive
    Guideline

    Typical scooter interval. Your owner's manual figure governs; check belt width against the service limit.

  • Lubricate brake cam spindles, check linings and drums
    Brakes
    Guideline

Every 9,500 km or 12 months

4 items
  • Clean carburetor float bowl(s), check float level and jets
    Fuel and air
    Guideline

    Ethanol fuel varnishes old carbs quickly in storage.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 10,000 km

1 item
  • Replace drive belt (wear or damage based)
    Final drive
    Factory

    Manual: V-belt (replace). Factory: Every 10000 km (6000 mi), printed as text; no inspection row; dealer item (p.6-4)

Every 12,000 km or 12 months

1 item
  • Autolube pump (check operation, bleed if necessary)
    Engine
    Factory

    Factory: Two-stroke oil injection pump. Marked at 1000 km (600 mi) initial, 12000 and 24000 km; annual check; dealer item (p.6-4)

Every 12,000 km

3 items
  • Clean / inspect air filter
    Fuel and air
    Factory

    Manual: Air filter element (clean). Factory: Clean marked at 6000 and 18000 km (3500/10500 mi); with the repeat rule, every 12000 km offset by 6000 km; no annual check; not a dealer item. TIP: more frequent service in unusually wet or dusty areas (p.6-3, 6-5)

  • Replace air filter element
    Fuel and air
    Factory

    Manual: Air filter element (replace). Factory: Replace marked at 12000 and 24000 km (7000/14000 mi); no annual check; not a dealer item (p.6-3)

  • Change final drive (rear drive) oil
    Final drive
    Factory

    Manual: Final transmission oil (change). Factory: Change marked at 1000 km (600 mi) initial, 12000 and 24000 km (7000/14000 mi); check for oil leakage marked at 1000, 6000 and 18000 km; no annual check; not a dealer item. Quantity 0.11 L (p.6-4, 6-8)

Every 16,000 km or 2 years

2 items
  • Compression test (or leak-down)
    Engine
    Guideline
  • Change gearbox oil
    Primary and gearbox
    Guideline

Every 19,500 km or 2 years

1 item
  • Grease swingarm pivot
    Rear suspension and frame
    Guideline

Every 19,500 km or 3 years

1 item
  • Replace CVT drive belt
    Final drive
    Guideline

    Typical scooter interval, or sooner if the belt is cracked, glazed or below its width limit.

Every 24,000 km or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km

2 items
  • Repack / replace steering head bearings
    Front end
    Factory

    Manual: Steering bearings (lubricate with lithium-soap-based grease). Factory: Every 24000 km (14000 mi), printed as text; dealer item (p.6-4)

  • Replace brake linings / skim drums (wear based)
    Brakes
    Guideline

Every 32,000 km or 4 years

1 item
  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 48,500 km or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

3 items
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Replace brake fluid
    Brakes
    Factory

    Manual: Brake fluid (change). Factory: From the hydraulic brake service TIP (p.6-5): change every two years; regularly check and correct fluid level; not a chart row

Every 4 years

3 items
  • Replace oil injection delivery lines
    Engine
    Guideline
  • Inspect brake hoses; replace old rubber
    Brakes
    Factory

    Manual: Brake hose (replace). Factory: Every 4 years, printed as text; check for cracks, damage, routing and clamping marked 6000-24000 km and annually; dealer item. TIP repeats: replace every four years and if cracked or damaged (p.6-3, 6-5)

  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

2 items
  • Replace inner tubes and rim tape with tires
    Wheels and tires
    Guideline
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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