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Yamaha · Hydraulic-lifter four-stroke twin, dry sump, gearbox shares engine oil, belt drive

Star Warrior (1672 cc)

Library entry covers 2011-2013

40 factory 22 guideline

Published source

Yamaha XV1700PC Road Star Warrior 2009 Owner's Manual 5PX-28199-17 (US, English), periodic maintenance charts pp.7-3 to 7-7

Factory owner's handbook. Covers XV1700PC Road Star Warrior; catalog rows are 2011-2013 Star Warrior / Star Midnight Warrior, this is the 2009 US Road Star Warrior owner's manual 5PX-28199-17, English. Chart columns: initial 600 mi (1000 km) or 1 month, then 4000/8000/12000/16000/20000 mi (7000/13000/19000/25000/31000 km) or 6/12/18/24/30 months, whichever comes first; from 24000 mi (37000 km) or 36 months repeat starting from the 8000 mi (13000 km) or 12 month column. Belt drive.

Open the source

62 items for a 2013 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)
Engine cycle
Four-stroke
Engine lubrication
Dry sump (separate oil tank)
Oil filtration
Replaceable cartridge or spin-on filter
Valve gear
Hydraulic lifters (no routine clearance adjustment)
Ignition
Electronic (CDI / transistor / ECU)
Charging
Alternator / stator with rectifier
Battery
Wet cell (flooded lead-acid, needs topping up)
Fuel system
Fuel injection
Cooling
Air / oil cooled
Primary drive
Gear or chain inside engine, shares engine oil
Gearbox oil
Shares engine oil
Clutch control
Hand lever, cable
Final drive
Toothed belt
Front suspension
Telescopic fork
Rear suspension
Swingarm, single shock / cantilever
Front brake
Disc, hydraulic
Rear brake
Disc, hydraulic
Wheels
Cast / alloy, tubeless
Sidecar
No sidecar
Maintenance schedule

2013 Yamaha Star Warrior (1672 cc)

On the road: every 200 mi

1 item
  • Check engine oil level
    Pre-ride / on the road
    Guideline

    Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 300 mi

2 items
  • Check lights, horn, brake light switches
    Pre-ride / on the road
    Guideline
  • Check tire pressures
    Pre-ride / on the road
    Guideline

Every 2,500 mi

1 item
  • Inspect drive belt, pulleys and tension
    Final drive
    Factory

    Manual: Drive belt (check belt tension, adjust if necessary). Factory: At 600 mi (1000 km) / 1 month initial, then every 2500 mi (4000 km), printed as text; belt drive; no belt replacement interval printed; dealer item

Every 3,000 mi or 12 months

2 items
  • Inspect fork seals, stanchions and fork boots
    Front end
    Guideline
  • Check footrests, pegs, rear brake and gear lever pivots
    Rear suspension and frame
    Guideline

Every 4,000 mi or 6 months

25 items
  • Change engine oil
    Engine
    Factory

    Manual: Engine oil (change, warm engine before draining). Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months

  • Chassis fasteners (check all chassis fittings and fasteners, correct if necessary)
    Engine
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Check engine breather and oil return
    Engine
    Factory

    Manual: Crankcase breather system (check breather hose for cracks or damage, replace if necessary). Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Exhaust system (check for leakage, tighten if necessary, replace gasket(s) if necessary)
    Engine
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Lights, signals and switches (check operation, adjust headlight beam)
    Engine
    Factory

    Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; dealer item

  • Shift pedal pivot shaft (apply lithium-soap-based grease lightly)
    Engine
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial

  • Check throttle cable(s) free play and return
    Fuel and air
    Factory

    Manual: Control cables (apply Yamaha chain and cable lube or engine oil thoroughly). Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; dealer item

  • Replace fuel lines
    Fuel and air
    Factory

    Manual: Fuel line (check fuel hoses for cracks or damage, replace if necessary). Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Synchronize throttle bodies
    Fuel and air
    Factory

    Manual: Fuel injection (check and adjust engine idle speed and synchronization). Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; dealer item

  • Adjust clutch free play, lubricate cable and lever pivot
    Primary and gearbox
    Factory

    Manual: Clutch (check operation, adjust or replace cable). Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; cable clutch; dealer item

  • Clutch lever pivot shaft (apply lithium-soap-based grease lightly)
    Primary and gearbox
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial

  • Check steering head bearing adjustment
    Front end
    Factory

    Manual: Steering bearings (check bearing assemblies for looseness). Factory: Check marked at 600 mi initial and 4000, 8000, 12000, 20000 mi; 16000 mi column shows 'Repack.'; dealer item

  • Front fork (check operation and for oil leakage, replace if necessary)
    Front end
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; no fork oil change interval printed; dealer item

  • Grease and check center / side stand and springs
    Rear suspension and frame
    Factory

    Manual: Sidestand pivot (check operation, apply lithium-soap-based grease lightly). Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial

  • Inspect rear shocks for leaks and damping
    Rear suspension and frame
    Factory

    Manual: Shock absorber assembly (check operation and for oil leakage, replace if necessary). Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Sidestand switch (check operation, replace if necessary)
    Rear suspension and frame
    Factory

    Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; dealer item

  • Brake lever pivot shaft (apply silicone grease lightly)
    Brakes
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial

  • Brake pedal pivot shaft (apply lithium-soap-based grease lightly)
    Brakes
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial

  • Check brake pads and discs
    Brakes
    Factory

    Manual: Front brake (check operation, fluid level and fluid leakage; adjust brake lever free play and replace brake pads if necessary). Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; dealer item

  • Front and rear brake switches (check operation)
    Brakes
    Factory

    Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; dealer item

  • Rear brake (check operation, fluid level and fluid leakage; replace brake pads if necessary)
    Brakes
    Factory

    Factory: Every column incl. 600 mi (1000 km) / 1 month initial, then every 4000 mi (7000 km) or 6 months; dealer item

  • Check wheel bearings for play
    Wheels and tires
    Factory

    Manual: Wheel bearings (check for smooth operation, replace if necessary). Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Inspect tire tread, sidewalls and date codes
    Wheels and tires
    Factory

    Manual: Tires (check tread depth and for damage, replace if necessary, check and correct air pressure). Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Wheels (check runout and for damage, replace if necessary)
    Wheels and tires
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

  • Throttle grip housing and cable (check operation and free play, adjust throttle cable free play if necessary, lubricate throttle grip housing and cable)
    Controls and cables
    Factory

    Factory: Marked at 4000, 8000, 12000, 16000, 20000 mi (7000-31000 km) or 6-30 months; not at 600 mi initial; dealer item

Every 6,000 mi or 12 months

5 items
  • Clean / inspect air filter
    Fuel and air
    Guideline

    Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.

  • Check charging voltage and regulator / cut-out
    Ignition and electrics
    Guideline
  • Check swingarm bushes for play
    Rear suspension and frame
    Guideline
  • Lubricate control cables and lever pivots
    Controls and cables
    Guideline
  • Lubricate speedometer / tachometer cables, check drive
    Controls and cables
    Guideline

    A dry speedo cable whips the needle and eventually kills the instrument.

Every 8,000 mi or 12 months

4 items
  • Inspect, clean and gap spark plugs
    Engine
    Factory

    Manual: Spark plugs (check condition, adjust gap and clean). Factory: Check marked at 4000, 12000, 20000 mi (7000/19000/31000 km; 6/18/30 months); not at initial; dealer item

  • Replace oil filter
    Engine
    Factory

    Manual: Engine oil filter cartridge (replace). Factory: Marked at 600 mi (1000 km) / 1 month initial, 8000 mi (13000 km) / 12 months and 16000 mi (25000 km) / 24 months; dealer item

  • Replace spark plugs
    Engine
    Factory

    Manual: Spark plugs (replace). Factory: 'Replace.' printed at 8000 and 16000 mi (13000/25000 km; 12/24 months); routine text says replace every 8000 mi (13000 km) or 12 months; dealer item

  • Evaporative emission control system, California only (check control system for damage, replace if necessary)
    Controls and cables
    Factory

    Factory: Marked at 12000 mi (19000 km) / 18 months and 20000 mi (31000 km) / 30 months only; with the repeat rule (TIP p.7-7: from 24000 mi (37000 km) or 36 months repeat starting from the 8000 mi (13000 km) or 12 month column) this falls at 12000, 20000, 28000, 36000 mi, i.e. every 8000 mi after the first at 12000 mi; California models only; dealer item

Every 10,000 mi or 2 years

1 item
  • Compression test (or leak-down)
    Engine
    Guideline

Every 15,000 mi or 3 years

1 item
  • Change fork oil
    Front end
    Guideline

    Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 16,000 mi or 2 years

5 items
  • Change final drive (rear drive) oil
    Final drive
    Factory

    Manual: Transfer case oil (change). Factory: Transfer case (gear case ahead of the belt drive), not a shaft final drive. 'Change.' printed at 600 mi (1000 km) / 1 month initial and 16000 mi (25000 km) / 24 months; routine text: change at initial 600 mi (1000 km) or 1 month, thereafter every 16000 mi (25000 km) or 24 months; check for leakage marked at 8000 mi (13000 km) / 12 months; dealer item

  • Repack / replace steering head bearings
    Front end
    Factory

    Manual: Steering bearings (moderately repack with lithium-soap-based grease). Factory: Routine text: every 16000 mi (25000 km) or 24 months; 'Repack.' printed in the 16000 mi / 24 month column; dealer item

  • Clean and grease rear suspension linkage
    Rear suspension and frame
    Factory

    Manual: Rear suspension link pivots (apply lithium-soap-based grease lightly). Factory: Marked at 16000 mi (25000 km) / 24 months only; repeats at 32000 mi via the repeat rule; dealer item

  • Grease swingarm pivot
    Rear suspension and frame
    Factory

    Manual: Swingarm pivot bearings (moderately repack with lithium-soap-based grease). Factory: 'Repack.' printed at 16000 mi (25000 km) / 24 months only; repeats at 32000 mi via the repeat rule; dealer item

  • Swingarm pivot bearings (check bearing assemblies for looseness)
    Rear suspension and frame
    Factory

    Factory: Check marked at 8000 mi (13000 km) / 12 months only; with the repeat rule (TIP p.7-7: from 24000 mi (37000 km) or 36 months repeat starting from the 8000 mi (13000 km) or 12 month column) this falls at 8000, 24000, 40000 mi; dealer item

Every 16,000 mi

1 item
  • Check and adjust valve clearances
    Engine
    Factory

    Manual: Valve clearance (check and adjust when engine is cold). Factory: Every 16000 mi (25000 km), printed as text; no time interval; dealer item

Every 20,000 mi or 4 years

1 item
  • Repack / replace wheel bearings
    Wheels and tires
    Guideline

    Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 24,000 mi or 4 years

1 item
  • Replace fuel filter
    Fuel and air
    Guideline

Every 24,000 mi

1 item
  • Replace air filter element
    Fuel and air
    Factory

    Manual: Air filter element (replace). Factory: Every 24000 mi (37000 km), printed as text; TIP: disposable oil-coated paper elements, must not be cleaned with compressed air; replace more frequently in unusually wet or dusty areas; dealer item

Every 25,000 mi or 6 years

1 item
  • Replace swingarm bushes / bearings
    Rear suspension and frame
    Guideline

Every 30,000 mi or 6 years

1 item
  • Rebuild forks: seals, bushes, springs
    Front end
    Guideline

Every 50,000 mi

1 item
  • Replace drive belt (wear or damage based)
    Final drive
    Guideline

Every 6 months

1 item
  • Clean battery terminals, check charge and strap
    Ignition and electrics
    Guideline

Every 2 years

4 items
  • Inspect wiring, bullet connectors and ground points
    Ignition and electrics
    Guideline
  • Inspect frame, welds and lugs for cracks
    Rear suspension and frame
    Guideline
  • Brake master cylinder and caliper internal components (replace)
    Brakes
    Factory

    Factory: Not a chart row; from the TIP on p.7-7: every two years

  • Replace brake fluid
    Brakes
    Factory

    Manual: Brake fluid (change). Factory: Not a chart row; from the TIP on p.7-7: every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid; also always change the fluid after disassembling master cylinders or calipers

Every 4 years

2 items
  • Inspect brake hoses; replace old rubber
    Brakes
    Factory

    Manual: Brake hoses (replace). Factory: Every 4 years; check for cracks or damage at 4000-20000 mi (7000-31000 km) or 6-30 months, not at initial; dealer item

  • Rebuild calipers and master cylinders (seals)
    Brakes
    Guideline

Every 6 years

1 item
  • Replace tires on age (regardless of tread)
    Wheels and tires
    Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.

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