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Yamaha · Overhead-cam four-stroke single, wet sump, separate gearbox oil, CVT belt drive

Vino 125

Library entry covers 2005-2013

35 factory 33 guideline

Published source

Yamaha 2008 Vino 125 YJ125X Owner's Manual LIT-11626-21-54 (5YR-F8199-14), Periodic maintenance charts pp.6-3 to 6-6

Factory owner's handbook. Covers 2008 (YJ125X Vino 125, US owner's manual LIT-11626-21-54, 5YR-F8199-14, printed May 2007).

68 items for a 2008 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Wet sump (oil in crankcase)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Overhead cam, screw/locknut adjusters
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Single carburetor
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Separate gearbox oil
Clutch control: Automatic or semi-automatic
Final drive: Belt CVT, scooter automatic
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Drum (or band / belt rim)
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2008 Yamaha Vino 125

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

2 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline

Every 3,000 km or 6 months

23 items

Air induction system (check cut-off valve, reed valve, hose)

Engine

Factory

Factory: 2000mi columns
Chassis fasteners (check all fittings and fasteners)

Engine

Factory

Factory: 2000mi columns
Check and adjust valve clearances

Engine

Factory

Manual: Valve clearance (check and adjust when engine is cold). Factory: Every column incl. initial; from 12000mi/36mo repeat from 4000mi/12mo
Check engine breather and oil return

Engine

Factory

Manual: Crankcase breather system (check hose, replace if necessary). Factory: 2000mi columns
Exhaust system (check for leakage, tighten, replace gaskets)

Engine

Factory

Factory: 2000mi columns
Lights, signals and switches: Check operation. Adjust headlight beam.

Engine

Factory

Factory: As printed: √ at INITIAL 600 mi (1,000 km) or 1 month and at 2,000 mi (4,000 km) or 6 months, 4,000 mi (7,000 km) or 12 months, 6,000 mi (10,000 km) or 18 months, 8,000 mi (13,000 km) or 24 months, 10,000 mi (16,000 km) or 30 months
Check throttle cable(s) free play and return

Fuel and air

Factory

Manual: Throttle grip housing and cable (check free play, lubricate). Factory: 2000mi columns
Clean carburetor float bowl(s), check float level and jets

Fuel and air

Factory

Manual: Idle speed (check and adjust). Factory: Every column incl. initial
Fuel line: Check fuel and vacuum hoses for cracks or damage. Replace if necessary.

Fuel and air

Factory

Factory: As printed: √ at 2,000 mi (4,000 km) or 6 months, 4,000 mi (7,000 km) or 12 months, 6,000 mi (10,000 km) or 18 months, 8,000 mi (13,000 km) or 24 months, 10,000 mi (16,000 km) or 30 months
Replace air filter element

Fuel and air

Factory

Manual: Air filter element (replace). Factory: Marked every 2000mi/6-month column
V-belt case air filter element (clean)

Fuel and air

Factory

Factory: 2000mi columns
Check steering head bearing adjustment

Front end

Factory

Manual: Steering bearings (check assemblies for looseness). Factory: Every column incl. initial
Inspect fork seals, stanchions and fork boots

Front end

Factory

Manual: Front fork (check operation and oil leakage). Factory: 2000mi columns
Grease and check center / side stand and springs

Rear suspension and frame

Factory

Manual: Centerstand and sidestand pivots (check operation, lubricate). Factory: 2000mi columns
Inspect rear shocks for leaks and damping

Rear suspension and frame

Factory

Manual: Shock absorber assembly (check operation and oil leakage). Factory: 2000mi columns
Sidestand switch: Check operation and replace if necessary.

Rear suspension and frame

Factory

Factory: As printed: √ at INITIAL 600 mi (1,000 km) or 1 month and at 2,000 mi (4,000 km) or 6 months, 4,000 mi (7,000 km) or 12 months, 6,000 mi (10,000 km) or 18 months, 8,000 mi (13,000 km) or 24 months, 10,000 mi (16,000 km) or 30 months
Adjust front drum brake

Brakes

Factory

Manual: Front brake (check operation, adjust cable, shoes). Factory: Every column incl. initial
Adjust rear drum brake and rod / cable linkage

Brakes

Factory

Manual: Rear brake (check operation, adjust cable, shoes). Factory: Every column incl. initial
Front and rear brake switches: Check operation.

Brakes

Factory

Factory: As printed: √ at INITIAL 600 mi (1,000 km) or 1 month and at 2,000 mi (4,000 km) or 6 months, 4,000 mi (7,000 km) or 12 months, 6,000 mi (10,000 km) or 18 months, 8,000 mi (13,000 km) or 24 months, 10,000 mi (16,000 km) or 30 months
Check wheel bearings for play

Wheels and tires

Factory

Manual: Wheel bearings (check smooth operation). Factory: 2000mi columns
Inspect tire tread, sidewalls and date codes

Wheels and tires

Factory

Manual: Tires (check tread depth, damage, pressure). Factory: 2000mi columns
Wheels: Check runout and for damage. Replace if necessary.

Wheels and tires

Factory

Factory: As printed: √ at 2,000 mi (4,000 km) or 6 months, 4,000 mi (7,000 km) or 12 months, 6,000 mi (10,000 km) or 18 months, 8,000 mi (13,000 km) or 24 months, 10,000 mi (16,000 km) or 30 months
Lubricate control cables and lever pivots

Controls and cables

Factory

Manual: Front and rear brake lever pivot shafts (lubricate). Factory: 2000mi columns

Every 4,000 km or 6 months

1 item

Change engine oil

Engine

Factory

Manual: Engine oil (change, warm engine before draining). Factory: Cols 600mi/1mo, then 2000/4000/6000/8000/10000mi (4000/7000/10000/13000/16000km), 6mo steps

Every 5,000 km or 12 months

4 items

Clean fuel tap filter / sediment bowl

Fuel and air

Guideline
Adjust automatic / semi-automatic clutch

Primary and gearbox

Guideline
Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline
Check brake pads and discs

Brakes

Guideline

Every 6,000 km or 12 months

2 items

Replace spark plugs

Engine

Factory

Manual: Spark plug (replace). Factory: First at 4000mi (7000km)/12mo, then every 4000mi (6000km) or 12 months
Spark plug: Check condition. Adjust gap and clean.

Engine

Factory

Factory: As printed: √ at 2,000 mi (4,000 km) or 6 months, 6,000 mi (10,000 km) or 18 months, 10,000 mi (16,000 km) or 30 months (Replace. at 4,000 mi and 8,000 mi)

Every 6,500 km or 12 months

3 items

Inspect, clean and gap spark plugs

Engine

Guideline
Inspect CVT drive belt, rollers / sliders and clutch shoes

Final drive

Guideline

Typical scooter interval. Your owner's manual figure governs; check belt width against the service limit.
Lubricate brake cam spindles, check linings and drums

Brakes

Guideline

Every 7,000 km or 12 months

2 items

Clean oil strainers / mesh screens

Engine

Factory

Manual: Engine oil filter element and oil strainer (clean). Factory: Marked initial, 4000mi(7000km)/12mo and 8000mi(13000km)/24mo
Change final drive (rear drive) oil

Final drive

Factory

Manual: Final transmission oil (check leakage, change). Factory: Marked initial, 4000mi(7000km)/12mo and 8000mi(13000km)/24mo

Every 8,000 km or 12 months

1 item

Replace oil filter

Engine

Guideline

Every 9,500 km or 12 months

4 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 13,000 km or 2 years

1 item

Repack / replace steering head bearings

Front end

Factory

Manual: Steering bearings (moderately repack, lithium-soap grease). Factory: Every 8000 mi (13000 km) or 24 months

Every 16,000 km or 2 years

2 items

Compression test (or leak-down)

Engine

Guideline
Change gearbox oil

Primary and gearbox

Guideline

Every 18,000 km

1 item

Replace drive belt (wear or damage based)

Final drive

Factory

Manual: V-belt (replace). Factory: Printed 'Every 1200 mi (18000 km)'; mile figure appears misprinted

Every 19,500 km or 2 years

2 items

Clean and grease rear suspension linkage

Rear suspension and frame

Guideline
Grease swingarm pivot

Rear suspension and frame

Guideline

Every 19,500 km or 3 years

1 item

Replace CVT drive belt

Final drive

Guideline

Typical scooter interval, or sooner if the belt is cracked, glazed or below its width limit.

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 24,000 km

1 item

Replace brake linings / skim drums (wear based)

Brakes

Guideline

Every 32,000 km or 4 years

1 item

Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

4 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Hydraulic brake system: Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.

Brakes

Factory

Factory: As printed: every two years
Replace brake fluid

Brakes

Guideline

Every 4 years

4 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Hydraulic brake system: Replace the brake hoses every four years or if cracked or damaged.

Brakes

Factory

Factory: As printed: every four years or if cracked or damaged
Inspect brake hoses; replace old rubber

Brakes

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Guideline

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

No interval set

3 items

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

Fuel and air

Factory

Factory: As printed: NOTE, no interval
Hydraulic brake system: Check the brake fluid level regularly and fill as required.

Brakes

Factory

Factory: As printed: NOTE, as required
Hydraulic brake system: When disassembling the master cylinder or caliper cylinder, always replace the brake fluid.

Brakes

Factory

Factory: As printed: NOTE, no interval

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.