Yamaha Warrior (1672 cc) — Example photo: Brian Thomas, CC BY-SA 2.0, Wikimedia Commons

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Yamaha · Hydraulic-lifter four-stroke twin, dry sump, gearbox shares engine oil, belt drive

Warrior (1672 cc)

Library entry covers 2006-2009

28 factory 20 guideline

Published source

Yamaha 2006 Warrior XV17PCV(C)/XV17PCMV(C) Owner's Manual LIT-11626-19-46 (5PX-28199-14), Periodic maintenance charts pp.6-3 to 6-7

Factory owner's handbook. Covers 2006 (XV17PCV / XV17PCMV Road Star Warrior, US owner's manual LIT-11626-19-46, printed June 2005).

Open the source

48 items for a 2007 model, grouped by interval the way a factory chart is laid out.

How this bike is built (what the schedule is based on)

Engine cycle: Four-stroke
Engine lubrication: Dry sump (separate oil tank)
Oil filtration: Replaceable cartridge or spin-on filter
Valve gear: Hydraulic lifters (no routine clearance adjustment)
Ignition: Electronic (CDI / transistor / ECU)
Charging: Alternator / stator with rectifier
Battery: Wet cell (flooded lead-acid, needs topping up)
Fuel system: Fuel injection
Cooling: Air / oil cooled
Primary drive: Gear or chain inside engine, shares engine oil
Gearbox oil: Shares engine oil
Clutch control: Hand lever, cable
Final drive: Toothed belt
Front suspension: Telescopic fork
Rear suspension: Swingarm, single shock / cantilever
Front brake: Disc, hydraulic
Rear brake: Disc, hydraulic
Wheels: Cast / alloy, tubeless
Sidecar: No sidecar

Maintenance schedule

2007 Yamaha Warrior (1672 cc)

On the road: every 300 km

1 item

Check engine oil level

Pre-ride / on the road

Guideline

Each fuel stop on old machines. Dry sump: check the tank hot, engine idling or just stopped, per your manual.

On the road: every 500 km

2 items

Check lights, horn, brake light switches

Pre-ride / on the road

Guideline
Check tire pressures

Pre-ride / on the road

Guideline

Every 4,000 km

1 item

Inspect drive belt, pulleys and tension

Final drive

Factory

Manual: Drive belt (check tension, adjust). Factory: Initial, then every 2500 mi (4000 km)

Every 5,000 km or 12 months

1 item

Check footrests, pegs, rear brake and gear lever pivots

Rear suspension and frame

Guideline

Every 7,000 km or 6 months

16 items

Change engine oil

Engine

Factory

Manual: Engine oil (change, warm engine before draining). Factory: Cols 600mi(1000km)/1mo initial, then 4000mi(7000km)/6mo spacing to 20000mi
Chassis fasteners (check all fittings and fasteners)

Engine

Factory

Factory: 4000mi columns
Check engine breather and oil return

Engine

Factory

Manual: Crankcase breather system (check hose, replace if necessary). Factory: 4000mi columns
Exhaust system (check for leakage, tighten, replace gaskets)

Engine

Factory

Factory: 4000mi columns
Check throttle cable(s) free play and return

Fuel and air

Factory

Manual: Throttle grip housing and cable (check free play, lubricate). Factory: 4000mi columns
Replace air filter element

Fuel and air

Factory

Manual: Air filter elements (check condition, replace if necessary). Factory: 4000mi(7000km)/6mo columns; disposable oil-coated paper elements
Synchronize throttle bodies

Fuel and air

Factory

Manual: Fuel injection (check and adjust idle speed and synchronization). Factory: Every column incl. initial; from 24000mi repeat from 8000mi
Adjust clutch free play, lubricate cable and lever pivot

Primary and gearbox

Factory

Manual: Clutch (check operation, adjust or replace cable). Factory: Every column incl. initial
Check steering head bearing adjustment

Front end

Factory

Manual: Steering bearings (check assemblies for looseness). Factory: Every column incl. initial; repack at 16000mi
Inspect fork seals, stanchions and fork boots

Front end

Factory

Manual: Front fork (check operation and oil leakage). Factory: 4000mi columns
Grease and check center / side stand and springs

Rear suspension and frame

Factory

Manual: Sidestand pivot (check operation, lubricate). Factory: 4000mi columns
Inspect rear shocks for leaks and damping

Rear suspension and frame

Factory

Manual: Shock absorber assembly (check operation and oil leakage). Factory: 4000mi columns
Check brake pads and discs

Brakes

Factory

Manual: Front/rear brake (check operation, fluid level, leakage; pads). Factory: Every column incl. initial
Check wheel bearings for play

Wheels and tires

Factory

Manual: Wheel bearings (check smooth operation). Factory: 4000mi columns
Inspect tire tread, sidewalls and date codes

Wheels and tires

Factory

Manual: Tires (check tread depth, damage, pressure). Factory: 4000mi columns
Lubricate control cables and lever pivots

Controls and cables

Factory

Manual: Control cables (apply chain and cable lube or engine oil). Factory: Every column incl. initial

Every 9,500 km or 12 months

4 items

Clean / inspect air filter

Fuel and air

Guideline

Mesh or oiled foam: clean and re-oil. Paper: blow out or replace. Some very early machines have no filter at all.
Check charging voltage and regulator / cut-out

Ignition and electrics

Guideline
Check swingarm bushes for play

Rear suspension and frame

Guideline
Lubricate speedometer / tachometer cables, check drive

Controls and cables

Guideline

A dry speedo cable whips the needle and eventually kills the instrument.

Every 13,000 km or 12 months

3 items

Inspect, clean and gap spark plugs

Engine

Factory

Manual: Spark plugs (check condition, adjust gap and clean). Factory: Checked at 4000mi, 12000mi, 20000mi
Replace oil filter

Engine

Factory

Manual: Engine oil filter cartridge (replace). Factory: Marked initial, 8000mi and 16000mi
Replace spark plugs

Engine

Factory

Manual: Spark plugs (replace). Factory: Replace every 8000 mi (13000 km) or 12 months

Every 16,000 km or 2 years

1 item

Compression test (or leak-down)

Engine

Guideline

Every 24,000 km or 3 years

1 item

Change fork oil

Front end

Guideline

Some early telescopic forks are grease filled or use very small oil quantities. Check your manual.

Every 25,000 km or 2 years

4 items

Change final drive (rear drive) oil

Final drive

Factory

Manual: Transfer case oil (check leakage, change). Factory: Change at initial, then every 16000mi (25000km) or 24 months
Repack / replace steering head bearings

Front end

Factory

Manual: Steering bearings (moderately repack, lithium-soap grease). Factory: Every 16000 mi (25000 km) or 24 months
Clean and grease rear suspension linkage

Rear suspension and frame

Factory

Manual: Rear suspension link pivots (apply lithium-soap grease). Factory: Marked at 16000mi (25000km) / 24 months
Grease swingarm pivot

Rear suspension and frame

Factory

Manual: Swingarm pivot bearings (check, moderately repack lithium-soap grease). Factory: Check at 8000mi; repack at 16000mi (25000km)/24 months

Every 25,000 km

1 item

Check and adjust valve clearances

Engine

Factory

Manual: Valve clearance (check and adjust when engine is cold). Factory: Every 16000 mi (25000 km)

Every 32,000 km or 4 years

1 item

Repack / replace wheel bearings

Wheels and tires

Guideline

Cup-and-cone and taper roller hubs need periodic repacking and adjustment.

Every 38,500 km or 4 years

1 item

Replace fuel filter

Fuel and air

Guideline

Every 40,000 km or 6 years

1 item

Replace swingarm bushes / bearings

Rear suspension and frame

Guideline

Every 48,500 km or 6 years

1 item

Rebuild forks: seals, bushes, springs

Front end

Guideline

Every 80,500 km

1 item

Replace drive belt (wear or damage based)

Final drive

Guideline

Every 6 months

1 item

Clean battery terminals, check charge and strap

Ignition and electrics

Guideline

Every 2 years

4 items

Inspect wiring, bullet connectors and ground points

Ignition and electrics

Guideline
Inspect frame, welds and lugs for cracks

Rear suspension and frame

Guideline
Rebuild calipers and master cylinders (seals)

Brakes

Factory

Manual: Brake master cylinder and caliper internal components (replace). Factory: Every two years, with brake fluid change (NOTE)
Replace brake fluid

Brakes

Factory

Manual: Brake fluid (change). Factory: Every two years (NOTE under chart)

Every 4 years

2 items

Replace fuel lines

Fuel and air

Guideline

Old rubber and modern ethanol fuel do not mix well.
Inspect brake hoses; replace old rubber

Brakes

Factory

Manual: Brake hoses (replace). Factory: Every 4 years

Every 6 years

1 item

Replace tires on age (regardless of tread)

Wheels and tires

Guideline

Guideline lines: Intervals here are general guidelines for the machine's era and layout, compiled for this app. They are not factory manual figures. Check your workshop manual, and edit any interval in the bike's Schedule tab.